Eaton UPS Sidecar Powerware 9390 Installation And Operation Manual
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Eaton UPS Sidecar Powerware 9390 Installation And Operation Manual

Eaton UPS Sidecar Powerware 9390 Installation And Operation Manual

Powerware corporation powerware 9390 ups sidecar installation and operation manual
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Powerware 9390 UPS Sidecar
®
Installation and Operation Manual
For use with 40–80 kVA and 100–160 kVA UPS Models

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Summary of Contents for Eaton UPS Sidecar Powerware 9390

  • Page 1 Powerware 9390 UPS Sidecar ® Installation and Operation Manual For use with 40–80 kVA and 100–160 kVA UPS Models...

  • Page 2: Important Safety Instructions

    CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. ECopyright 2004–2007 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without...

  • Page 3: Table Of Contents

    ................® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com 2-10 2-10...
  • Page 4 ............164201586 Rev E www.powerware.com...
  • Page 5 List of Figures Figure 1-1. Powerware 9390 UPS (40–80 kVA) with UPS Sidecar Figure 1-2. Powerware 9390 UPS (100–160 kVA) with UPS Sidecar Figure 2-1. 80 kVA UPS with UPS Sidecar Figure 2-2. Typical Line-up-and-Match Parallel Redundant System (80 kVA System Shown) Figure 2-3.
  • Page 6 LIST OF FIGURES This page intentionally left blank. ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 7: Introduction

    The UPS Sidecar matches the UPS cabinet in style and color. Figure 1-1 shows the Powerware 9390 UPS (40–80 kVA) with the UPS Sidecar and Figure 1-2 shows the Powerware 9390 UPS (100–160 kVA) with the UPS Sidecar.

  • Page 8: Figure 1-1. Powerware 9390 Ups (40-80 Kva) With Ups Sidecar

    INTRODUCTION Figure 1-1. Powerware 9390 UPS (40–80 kVA) with UPS Sidecar ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 9: Figure 1-2. Powerware 9390 Ups (100-160 Kva) With Ups Sidecar

    INTRODUCTION Figure 1-2. Powerware 9390 UPS (100–160 kVA) with UPS Sidecar ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 10: Installation Information

    ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual This manual describes how to install and operate the Powerware 9390 UPS Sidecar. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. The information in this manual is divided into the sections and chapters listed. At a minimum, Chapters 1, 2, and 4 should be examined.

  • Page 11: Conventions Used In This Manual

    The term standalone refers to cabinets that are not physically attached to the UPS, and are wired with external customer-supplied wiring. ® 9390 UPS Sidecar Installation and Operation Manual INTRODUCTION 164201586 Rev E www.powerware.com...

  • Page 12: Safety Warnings

    UPS, and information about maintenance and responding to system events. Communication capabilities of the UPS system. Visit www.powerware.com or contact your Eaton service representative for information on how to obtain copies of these manuals. 164201586 Rev E www.powerware.com...

  • Page 13: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 United States: 1-800-461-9166 ext 260...
  • Page 14 INTRODUCTION This page intentionally left blank. ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 15: Section I - Installation

    Section I Installation EATON Powerware ® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...
  • Page 16 EATON Powerware ® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 17: Installing The Ups Sidecar

    Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes, or remove knockouts (see Drawing 164201546-5 starting on page A-27). Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for UPS cabinet wiring information and conduit and terminal locations.
  • Page 18 15. When all wiring is complete, reinstall the internal safety shield panels removed in previous steps. 16. Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel. 164201586 Rev E www.powerware.com...

  • Page 19: Figure 2-1. 80 Kva Ups With Ups Sidecar

    UPS Cabinet ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual INSTALLING THE UPS SIDECAR Figure 2-1. 80 kVA UPS with UPS Sidecar 164201586 Rev E www.powerware.com Front Panel UPS Sidecar Front Panel Attaching Screw...

  • Page 20: Ups Sidecar Installation - Parallel Redundant Configuration

    UPM 1 (see Figure 2-2). UPM 1 has the Sidecar installed. The UPS Sidecar is a factory-installed integral part of the standard UPS cabinet. UPM 1 Figure 2-2. Typical Line-up-and-Match Parallel Redundant System (80 kVA System Shown) 164201586 Rev E www.powerware.com Sidecar UPM 2...
  • Page 21 12. If not already installed, hang the side panel on the hanger brackets and align with the front and rear of the UPM 2. 13. Secure UPM 2 in position. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for installation instructions.

  • Page 22: Figure 2-3. Upm 1 To Upm 2 Joining Brackets

    UPM 1 UPS Sidecar Large Angle Bracket from Kit M4 Screws from Kit Front View with Large Angle Bracket Figure 2-3. UPM 1 to UPM 2 Joining Brackets 164201586 Rev E www.powerware.com Existing Screw UPM 2 Top View with Small Bracket...

  • Page 23: Installing Line-Up-And-Match Parallel Redundant Power Wiring

    Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes, or remove knockouts (see Drawing 164201546-5 starting on page A-27). Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for UPS cabinet wiring information and conduit and terminal locations.

  • Page 24: Standalone Parallel Redundant Installation

    Figure 2-4. Typical Standalone Parallel Redundant System (80 kVA System Shown) Verify that the UPM 1 is properly installed and secured. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for installation instructions. Verify that the UPM 2 is properly installed and secured. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for...

  • Page 25: Installing Standalone Parallel Redundant Power Wiring

    Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes, or remove knockouts (see Drawing 164201546-5 starting on page A-27). Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for UPS cabinet wiring information and conduit and terminal locations.

  • Page 26: Installing Ups Sidecar Tb1 Interface Connections

    To locate the appropriate terminals, and for wiring and termination requirements, see Drawing 164201546-7, starting on page A-64, and refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for UPS cabinet terminal locations. Route and connect the MOB monitoring auxiliary contact wiring from the UPS Sidecar to the UPMs.

  • Page 27: Installation Checklist

    - Adequate workspace exists around the UPS Sidecar and other cabinets. - Adequate lighting is provided around all UPS system equipment. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. ® 2-11 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...
  • Page 28 INSTALLING THE UPS SIDECAR Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 2-12 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 29: Section Ii - Operation

    Section II Operation EATON Powerware ® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com 2-13...
  • Page 30 2-14 EATON Powerware ® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 31: Understanding Operation

    MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 3-1. Path of Current Through the UPS Sidecar in UPS Mode ® 9390 UPS Sidecar Installation and Operation Manual AC INPUT TO BYPASS OUTPUT TO CRITICAL LOAD 164201586 Rev E www.powerware.com...

  • Page 32: Maintenance Bypass Mode With Ups Sidecar

    MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 3-2. Path of Current Through the UPS Sidecar in Maintenance Bypass Mode Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for parallel theory of operation. 164201586 Rev E www.powerware.com...

  • Page 33: Ups Sidecar Features, Controls, And Operation

    Maintenance bypass configurations have an optional BIB for single-feed and dual-feed systems. The BIB provides a single point of input power control to the UPS and easily removes power from the UPS for servicing. ® 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 34: Rectifier Input Breaker (Rib)

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 164201586 Rev E www.powerware.com...

  • Page 35: Ups Sidecar Controls

    Figure 4-1 through Figure 4-8 identify and show the location of the controls on the Powerware 9390 UPS Sidecar. Read the operation sections of this manual and the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, and have thorough knowledge of UPS operation before attempting to operate any of the UPS Sidecar controls.

  • Page 36: Figure 4-1. Ups Sidecar Controls (Bypass) - 40/20, 40/30, 40/40 Kva, 480/480V With Mbp And Mis

    ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual Maintenance Isolation Switch (MIS) Figure 4-1. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 480/480V with MBP and MIS 164201586 Rev E www.powerware.com Interlock Plate Maintenance Bypass Switch (MBP)

  • Page 37: Figure 4-2. Ups Sidecar Controls (Bypass) - 40/20, 40/30, 40/40 Kva, 480/480V With Optional Bib And Rib

    EATON Powerware 9390 UPS Sidecar Installation and Operation Manual UPS SIDECAR FEATURES, CONTROLS, AND OPERATION Optional Rectifier Input Breaker (RIB) Optional Bypass Input Breaker (BIB) Interlock Plate Maintenance Bypass Switch (MBP) with Optional BIB and RIB 164201586 Rev E www.powerware.com...

  • Page 38: Figure 4-3. Ups Sidecar Controls (Bypass) - 40/20, 40/30, 40/40 Kva, 208/208V And 80/40, 80/50, 80/60, 80/80 Kva And 120/100 And 120/120 Kva, 480/480V With Mbp And Mis

    Switch (MIS) Figure 4-3. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 208/208V and 80/40, 80/50, 80/60, 80/80 kVA and 120/100 and 120/120 kVA, 480/480V with MBP and MIS 164201586 Rev E www.powerware.com Maintenance Bypass Switch (MBP) Interlock Plate...

  • Page 39: Figure 4-4. Ups Sidecar Controls (Bypass) - 40/20, 40/30, 40/40 Kva, 208/208V And 80/40, 80/50, 80/60, 80/80 Kva And 120/100 And 120/120 Kva, 480/480V With Optional Bib And Rib

    Figure 4-4. UPS Sidecar Controls (Bypass) – 40/20, 40/30, 40/40 kVA, 208/208V and 80/40, 80/50, 80/60, 80/80 kVA and 120/100 and 120/120 kVA, 480/480V with Optional BIB and RIB ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 40: Figure 4-5. Ups Sidecar Controls (Bypass) - 80/40, 80/50, 80/60, 80/80 Kva, 208/208V And 160/100, 160/120, And 160/160 Kva, 480/480V With Mbp And Mis

    9390 UPS Sidecar Installation and Operation Manual Maintenance Isolation Switch (MIS) Figure 4-5. UPS Sidecar Controls (Bypass) – 80/40, 80/50, 80/60, 80/80 kVA, 208/208V and 160/100, 160/120, and 160/160 kVA, 480/480V with MBP and MIS 164201586 Rev E www.powerware.com Maintenance Bypass Switch (MBP)

  • Page 41: Figure 4-6. Ups Sidecar Controls (Bypass) - 80/40, 80/50, 80/60, 80/80 Kva, 208/208V And 160/100, 160/120, And 160/160 Kva, 480/480V With Optional Bib And Rib

    160/100, 160/120, and 160/160 kVA, 480/480V with Optional BIB and RIB ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual UPS SIDECAR FEATURES, CONTROLS, AND OPERATION Optional Rectifier Input Breaker (RIB) Optional Bypass Input Breaker (BIB) Maintenance Bypass Switch (MBP) 164201586 Rev E www.powerware.com...

  • Page 42: Figure 4-7. Ups Sidecar Controls (Parallel Redundant) - 40/20, 40/30, 40/40 Kva, 480/480V With Mobs And Optional Slb

    9390 UPS Sidecar Installation and Operation Manual Module Output Breaker 1 (MOB 1) Figure 4-7. UPS Sidecar Controls (Parallel Redundant) – 40/20, 40/30, 40/40 kVA, 480/480V with MOBs and Optional SLB 164201586 Rev E www.powerware.com Optional System Load Breaker (SLB) Module Output Breaker 2 (MOB 2)

  • Page 43: Figure 4-8. Ups Sidecar Controls (Parallel Redundant) - 40/20, 40/30, 40/40 Kva, 208/208V And

    80/40, 80/50, 80/60, 80/80 kVA and 120/100, and 120/120 kVA, 480/480V ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual UPS SIDECAR FEATURES, CONTROLS, AND OPERATION Optional System Load Breaker (SLB) Module Output Breaker 1 (MOB 1) with MOBs and Optional SLB 164201586 Rev E www.powerware.com 4-11...

  • Page 44: Figure 4-9. Ups Sidecar Controls (Parallel Redundant) - 80/40, 80/50, 80/60, 80/80 Kva, 208/208V

    (MOB 2) Figure 4-9. UPS Sidecar Controls (Parallel Redundant) – 80/40, 80/50, 80/60, 80/80 kVA, 208/208V and 160/100, 160/120, and 160/160 kVA, 480/480V with MOBs and Optional SLB 164201586 Rev E www.powerware.com Optional System Load Breaker (SLB) Module Output Breaker 1...

  • Page 45: Ups Sidecar Operation – Maintenance Bypass Configuration

    Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel. Start the UPS in Normal mode according to the instructions in the operation chapter of the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5. Transferring the UPS to Maintenance Bypass Only trained personnel familiar with the operation of this equipment should transfer loads.

  • Page 46: Transferring The Ups From Maintenance Bypass

    Close the BIB and RIB, if installed. Verify that the UPS is operating and is in Bypass mode. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5. Close the MIS. Slide the interlock plate to the NORMAL position.

  • Page 47: Ups Sidecar Operation – Parallel Redundant Configuration

    Powerware 9390 installation and operation manual, listed in paragraph 1.5, for maintenance instructions. The UPS Sidecar specifications are the same as the UPS. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for product specifications. ®...
  • Page 48 UPS SIDECAR FEATURES, CONTROLS, AND OPERATION This page intentionally left blank. 4-16 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...
  • Page 49 WHAT THIS LIMITED WARRANTY COVERS: Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 50 WARRANTY This page intentionally left blank. ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...

  • Page 51: Installation Information

    Installation Information The information in this appendix will help during the planning and installation of the UPS Sidecar. This appendix contains the following drawings: 164201546-1 Typical Powerware 9390 UPS System with UPS Sidecar 164201546-2 Physical Features and Requirements 164201546-3 UPS Sidecar Oneline Drawings...
  • Page 52 STANDALONE PARALLEL REDUNDANT CONFIGURATION ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual BATTERY CABINET TYPICAL MAINTENANCE BYPASS OR DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR DRAWING NO: REVISION: 164201586 Rev E www.powerware.com SIDECAR 80 kVA UPS...
  • Page 53 DESCRIPTION: DRAWING NO: REVISION: ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION 160 kVA UPS CABINET TYPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR SHEET: 164201546---1 DATE: 031505 164201586 Rev E www.powerware.com SIDECAR 2 of 3...
  • Page 54 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual SIDECAR 80 kVA UPS 80 kVA UPS CABINET 2 CABINET 1 DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR DRAWING NO: 164201546---1 REVISION: 164201586 Rev E www.powerware.com BATTERY CABINET SHEET:...
  • Page 55 The UPS Sidecar equipment operating environment must meet the weight requirements shown in the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, plus 150 pounds for the UPS Sidecar. Size requirements are shown in Drawing 164201546---8 starting on page A---68.
  • Page 56 INSTALLATION INFORMATION E1, E2, E3 BATTERY CONVERTER E4. E5 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “A” or “B” NOTE 1. A minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the UPS Sidecar bypass input.
  • Page 57 (REMOVE FOR DUAL-FEED) RECTIFIER BATTERY CONVERTER E4. E5 INVERTER Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “A” NOTE 1. A minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the UPS Sidecar bypass input.
  • Page 58 AC INPUT TO UPS E1, E2, E3 BATTERY CONVERTER E4. E5 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER NOTE 1. A minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the UPS Sidecar bypass input.
  • Page 59 DUAL-FEED) RECTIFIER BATTERY CONVERTER E4. E5 INVERTER Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER NOTE 1. A minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the UPS Sidecar bypass input.
  • Page 60 INSTALLATION INFORMATION BATTERY CONVERTER E4. E5 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “A” or “B” MAINTENANCE BYPASS WITH BIB CONFIGURATION 40/20, 40/30, 40/40, 80/40, 80/50, 80/60, AND 80/80 kVA, WITH UPS SERIAL NUMBER SEVENTH DIGIT AT “A” OR “B”...
  • Page 61 DUAL-FEED) RECTIFIER BATTERY CONVERTER E4. E5 INVERTER Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “A” MAINTENANCE BYPASS WITH BIB CONFIGURATION 120/100 AND 120/120 kVA, 480/480V 160/100, 160/120, AND 160/160 kVA, 480/480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT “A”...
  • Page 62 INSTALLATION INFORMATION BATTERY CONVERTER E4. E5 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER MAINTENANCE BYPASS WITH BIB CONFIGURATION WITH UPS SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER NOTE 1. Remove jumper for dual-feed. 2. If the load requires a neutral, a bypass neutral feeder must be supplied.
  • Page 63 DUAL-FEED) RECTIFIER BATTERY CONVERTER E4. E5 INVERTER Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER MAINTENANCE BYPASS WITH BIB CONFIGURATION 160/100, 160/120, and 160/160 kVA, 480/480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER NOTE 1.
  • Page 64 INSTALLATION INFORMATION BATTERY CONVERTER E4. E5 Powerware 9390 UPS CABINET NOTE 1. Remove jumper for dual-feed. 2. If the load requires a neutral, a bypass neutral feeder must be supplied. A-14 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual...
  • Page 65 RECTIFIER BATTERY CONVERTER E4. E5 INVERTER Powerware 9390 UPS CABINET MAINTENANCE BYPASS WITH BIB AND RIB 80/40, 80/50, 80/60, 80/80 kVA, 480/480V, NOTE 1. Remove jumper for dual-feed. 2. For 80kVA 480/480V dual-feed, move BIB wires from E1, E2, E3 to E6, E7, E8.
  • Page 66 CONVERTER INVERTER FUSE (OPTIONAL) E9, E10, E11 OUTPUT TO CRITICAL LOAD TYPICAL PARALLEL REDUNDANT SYSTEM (1+1 CONFIGURATION) DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com UPM 2 BATTERY CABINET SEE NOTE 2 FUSE FUSE RECTIFIER STATIC SWITCH BATTERY CONVERTER INVERTER FUSE E4.
  • Page 67 Table B INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9390 UPS Sidecar (Maintenance Bypass) 208/208V Basic Unit Rating Input and Bypass Input Output AC Input to Maintenance Bypass (without BIB or RIB, or dual feed with BIB and RIB)
  • Page 68 INSTALLATION INFORMATION Table C Powerware 9390 UPS Sidecar (Maintenance Bypass) 480/480V Basic Unit Rating Input and Bypass Input Output AC Input to Maintenance Bypass (without BIB or RIB, or dual feed with BIB and RIB) (3) Phases, (1) Neutral--- if required,...
  • Page 69 Note 2) VOLTS VOLTS AMPS For customer-supplied wiring in a standalone installation, refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for wire size. Wiring for line-up-and-match installation is factory-supplied. AMPS AWG or kcmil (each) maps to drawing 164201546 ---3, sheet 11 of 11.
  • Page 70 UPS and Sidecar. Refer to Section I of this manual for installation instructions. Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for UPS cabinet wiring requirements, and conduit and terminal locations.
  • Page 71 56.5 (500) 56.5 (500) 1 --- #6---500 kcmil 56.5 (500) 1 --- #6---500 kcmil DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: 164201546---4 REVISION: 164201586 Rev E www.powerware.com INSTALLATION INFORMATION Type Screw 3/16” Hex 3/16” Hex 3/16” Hex Slot Slot Slot 3/16”...
  • Page 72 4 --- #14---1/0 Neutral 8 --- #6---250 kcmil Ground 2 --- #14---1/0 DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: 164201546---4 REVISION: 164201586 Rev E www.powerware.com Type Nm (lb in) Screw 31.1 (275) 5/16” Hex 31.1 (275) 3/8” Hex 31.1 (275) 5/16” Hex 31.1 (275)
  • Page 73 #8 AWG ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, size the conduit to accommodate the extra wire or size. All Powerware 9390 products can accommodate a double-sized neutral. External UPS Sidecar rectifier and bypass input overcurrent protection is not provided by this product, but is required by codes.
  • Page 74 1 --- #14---3/0 Neutral 4 --- #14---1/0 Ground 2 --- #14---1/0 DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: REVISION: 164201586 Rev E www.powerware.com Tightening Torque Type Nm (lb in) Screw 31.1 (275) 5/16” Hex 31.1 (275) 3/8” Hex 31.1 (275) 5/16”...
  • Page 75 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION 480V 100A 125A 150A 125A 200A 150A 225A 175A 300A 250A 480V 100A 125A 150A 125A 200A 150A 225A 175A 300A 250A SHEET: 9 of 10 DATE: 062206 164201586 Rev E www.powerware.com A-25...
  • Page 76 120 kVA Continuous Current (Ir) Current (Ir) 480V 208V 480V — — — — DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com 160 kVA Continuous Current (Ir) 208V 480V — — — — POWER WIRING INSTALLATION NOTES SHEET: 164201546---4 DATE:...

  • Page 77: Bottom View

    INSTALLATION INFORMATION UPS SIDECAR BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT. (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) BOTTOM VIEW CONDUIT AND WIRE ENTRY LOCATIONS SHEET: 164201546---5 DATE: 031505 164201586 Rev E www.powerware.com 1 of 3 A-27...
  • Page 78 9390 UPS Sidecar Installation and Operation Manual TOP VIEW BOTTOM VIEW 160 KVA UPS DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com UPS SIDECAR TOP ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT. (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) UPS SIDECAR BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT.
  • Page 79 9390 UPS Sidecar Installation and Operation Manual HANGER BRACKET LOCATIONS (SECURED WITH SCREWS) INSIDE PANEL RIGHT SIDE VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: 164201546---5 REVISION: 164201586 Rev E www.powerware.com INSTALLATION INFORMATION SHEET: 3 of 3 DATE: 031505 A-29...
  • Page 80 9390 UPS Sidecar Installation and Operation Manual 40/20, 40/30, 40/40 KVA, 480/480V DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: 164201586 Rev E www.powerware.com AC INPUT TO BYPASS (A, B, C) (SEE SHEET 21 of 34 FOR DETAILS) BYPASS INPUT BREAKER (BIB)
  • Page 81 POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION RECTIFIER INPUT BREAKER (RIB) (OPTIONAL) BYPASS INPUT BREAKER (BIB) (OPTIONAL) MAINTENANCE BYPASS SWITCH (MBP) SHEET: 2 of 34 DATE: 092107 164201586 Rev E www.powerware.com A-31...
  • Page 82 A-32 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual MAINTENANCE BYPASS CONFIGURATION DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: 164201586 Rev E www.powerware.com MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) SHEET: 3 of 34 DATE: 092107...
  • Page 83 120/100, 120/120 KVA, 480/480V DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) SHEET: 4 of 34 DATE: 092107 164201586 Rev E www.powerware.com A-33...
  • Page 84 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual BYPASS INPUT BREAKER (BIB) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com SHEET: 5 of 34 092107...
  • Page 85 POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION BYPASS INPUT BREAKER (BIB) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) SHEET: 6 of 34 DATE: 062806 164201586 Rev E www.powerware.com A-35...
  • Page 86 9390 UPS Sidecar Installation and Operation Manual RECTIFIER INPUT BREAKER (RIB) BYPASS INPUT BREAKER (BIB) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com SHEET: 7 of 34 092107...
  • Page 87 DRAWING NO: 164201546---6 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION RECTIFIER INPUT BREAKER (RIB) BYPASS INPUT BREAKER (BIB) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) SHEET: 8 of 34 DATE: 062806 164201586 Rev E www.powerware.com A-37...
  • Page 88 9390 UPS Sidecar Installation and Operation Manual 80/40, 80/50, 80/60, 80/80 KVA, 208/208V, AND 160/100, 160/120, 160/160 KVA, 480/480V MAINTENANCE BYPASS CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) POWER TERMINAL LOCATIONS SHEET:...
  • Page 89 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION RECTIFIER INPUT BREAKER (RIB) (OPTIONAL) BYPASS INPUT BREAKER (BIB) (OPTIONAL) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) SHEET: 10 of 34 DATE: 062806 164201586 Rev E www.powerware.com A-39...
  • Page 90 9390 UPS Sidecar Installation and Operation Manual NEUTRAL 40/20, 40/30, 40/40 KVA 480/480V PARALLEL REDUNDANT CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 29 of 34 FOR DETAILS) MODULE OUTPUT...
  • Page 91 FOR DETAILS) SYSTEM LOAD BREAK- ER (SLB) (OPTIONAL) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 29 of 34 FOR DETAILS) GROUND SHEET: 12 of 34 DATE: 092107 164201586 Rev E www.powerware.com A-41...
  • Page 92 9390 UPS Sidecar Installation and Operation Manual 40/20, 40/30, 40/40 KVA, 208/208V PARALLEL REDUNDANT CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com NEUTRAL AC OUTPUT TO CRITICAL LOAD WITHOUT SLB (A, B, C) (SEE SHEET 31 of 34 FOR DETAILS)
  • Page 93 ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION NEUTRAL AC OUTPUT TO CRITICAL LOAD WITHOUT SLB (A, B, C) (SEE SHEET 31 of 34 FOR DETAILS) GROUND SHEET: 14 of 34 DATE: 092107 164201586 Rev E www.powerware.com A-43...
  • Page 94 9390 UPS Sidecar Installation and Operation Manual 120/100, 120/120 KVA, 480/480V PARALLEL REDUNDANT CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com NEUTRAL AC OUTPUT TO CRITICAL LOAD WITHOUT SLB (A, B, C) (SEE SHEET 32 of 34 FOR DETAILS)
  • Page 95 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION NEUTRAL AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 30 of 34 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) GROUND SHEET: 16 of 34 DATE: 092107 164201586 Rev E www.powerware.com A-45...
  • Page 96 9390 UPS Sidecar Installation and Operation Manual 80/40, 80/50, 80/60, 80/80 KVA, 480/480V DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: 164201586 Rev E www.powerware.com NEUTRAL AC OUTPUT TO CRITICAL LOAD WITH SLB (A, B, C) (SEE SHEET 30 of 34 FOR DETAILS)
  • Page 97 LOAD WITH SLB (A, B, C) (SEE SHEET 30 of 34 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 32 of 34 FOR DETAILS) GROUND SHEET: 18 of 34 DATE: 063006 164201586 Rev E www.powerware.com A-47...
  • Page 98 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 160/100, 160/120, 160/160 KVA, 480/480V PARALLEL REDUNDANT CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com NEUTRAL AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 33 of 34 FOR DETAILS)
  • Page 99 AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 34 of 34 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 33 of 34 FOR DETAILS) GROUND SHEET: 20 of 34 DATE: 063006 164201586 Rev E www.powerware.com A-49...
  • Page 100 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual PHASE A PHASE B PHASE C AC OUTPUT TERMINAL BLOCK DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com AC INPUT TO BYPASS SHEET: 21 of 34 092107...
  • Page 101 DRAWING NO: REVISION: ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION PHASE A PHASE B PHASE C POWER TERMINAL LOCATIONS SHEET: 164201546---6 DATE: 092107 164201586 Rev E www.powerware.com AC INPUT TO UPS RECTIFIER 22 of 34 A-51...
  • Page 102 PHASE A AC INPUT TO PHASE B BYPASS WITHOUT BIB PHASE C PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com SHEET: 23 of 34 092107...
  • Page 103 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION PHASE A AC INPUT PHASE B TO BYPASS PHASE C PHASE A AC OUTPUT TO CRITICAL PHASE B LOAD PHASE C POWER TERMINAL LOCATIONS SHEET: 164201546---6 DATE: 062806 164201586 Rev E www.powerware.com 24 of 34 A-53...
  • Page 104 PHASE B PHASE C PHASE A PHASE B PHASE C DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: 164201586 Rev E www.powerware.com AC INPUT TO BYPASS PHASE A AC INPUT TO UPS PHASE B RECTIFIER PHASE C AC OUTPUT TO CRITICAL...
  • Page 105 AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C PHASE A AC INPUT TO PHASE B RECTIFIER PHASE C DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com INSTALLATION INFORMATION SHEET: 26 of 34 092107 A-55...
  • Page 106 RECTIFIER AND BYPASS INPUT TERMINAL DETAIL A-56 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual MAINTENANCE BYPASS CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com PHASE A AC INPUT PHASE B TO BYPASS PHASE C PHASE C AC OUTPUT PHASE B...
  • Page 107 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION PHASE A AC INPUT TO UPS PHASE B RECTIFIER PHASE C PHASE A AC INPUT PHASE B TO BYPASS PHASE C POWER TERMINAL LOCATIONS SHEET: 164201546---6 DATE: 062806 164201586 Rev E www.powerware.com 28 of 34 A-57...
  • Page 108 A-58 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual AC OUTPUT TERMINAL BLOCK DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C MOB 2 POWER TERMINAL LOCATIONS SHEET:...
  • Page 109 DRAWING NO: REVISION: ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C POWER TERMINAL LOCATIONS SHEET: 164201546---6 DATE: 092107 164201586 Rev E www.powerware.com 30 of 34 A-59...
  • Page 110 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 40/20, 40/30, 40/40 KVA, 208/208V AND MOB 2 DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C PHASE C AC INPUT...
  • Page 111 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION PHASE A AC OUTPUT TO CRITICAL PHASE B LOAD PHASE C PHASE C AC INPUT PHASE B FROM UPM 2 PHASE A POWER TERMINAL LOCATIONS SHEET: 164201546---6 DATE: 062806 164201586 Rev E www.powerware.com 32 of 34 A-61...
  • Page 112 PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C PHASE C AC INPUT PHASE B FROM UPM 2 PHASE A DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com SHEET: 33 of 34 062806...
  • Page 113 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual PHASE A PHASE B PHASE C DESCRIPTION: POWER TERMINAL LOCATIONS DRAWING NO: 164201546---6 REVISION: DATE: 164201586 Rev E www.powerware.com INSTALLATION INFORMATION AC OUTPUT TO CRITICAL LOAD SHEET: 34 of 34 062806 A-63...
  • Page 114 MOB 2 is closed. Contacts are open when MOB 2 is closed. Contacts used for backup control (pull chain) for parallel operation. INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: 164201546---7 REVISION: 164201586 Rev E www.powerware.com Description SHEET: 1 of 4 DATE: 063006...
  • Page 115 MOB 2 AUX 1 CONTACT COMMON MOB 2 AUX 2 CONTACT NO MOB 2 AUX 2 CONTACT COMMON INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: 164201546---7 REVISION: DATE: 164201586 Rev E www.powerware.com INSTALLATION INFORMATION SHEET: 2 of 4 063006 A-65...
  • Page 116 UPM 1 TB2–4 (Byp Common) UPM 2 TB2–3 (Byp) UPM 2 TB2–4 (Byp Common) TWISTED PAIR SPLICE UPS SIDECAR DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com UPM 2 INTERFACE AND CONTROL WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS SHEET: 164201546---7 DATE: 063006...
  • Page 117 UPS Sidecar TB1–8 (MOB 2 Aux 1 Common) UPS SIDECAR INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: 164201546---7 REVISION: INSTALLATION INFORMATION CAN CARD TWISTED PAIR UPM 2 SHEET: 4 of 4 DATE: 063006 164201586 Rev E www.powerware.com A-67...

  • Page 118: Front View

    A-68 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 40 kVA and 80 kVA UPS WITH SIDECAR DESCRIPTION: UPS SIDECAR DIMENSIONS DRAWING NO: 164201546---8 REVISION: 164201586 Rev E www.powerware.com RIGHT SIDE VIEW SHEET: 1 of 4 DATE: 092107...
  • Page 119 Dimensions are in millimeters [inches] EATON Powerware DESCRIPTION: UPS SIDECAR DIMENSIONS DRAWING NO: 164201546---8 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION TOP VIEW BOTTOM VIEW SHEET: 2 of 4 DATE: 092107 164201586 Rev E www.powerware.com A-69...
  • Page 120 120 KVA AND 160 KVA UPS WITH SIDECAR Dimensions are in millimeters [inches] A-70 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual FRONT VIEW DESCRIPTION: DRAWING NO: REVISION: 164201586 Rev E www.powerware.com RIGHT SIDE VIEW UPS SIDECAR DIMENSIONS SHEET: 164201546---8 DATE: 031505 3 of 4...
  • Page 121 Dimensions are in millimeters [inches] EATON Powerware DESCRIPTION: UPS SIDECAR DIMENSIONS DRAWING NO: 164201546---8 REVISION: ® 9390 UPS Sidecar Installation and Operation Manual INSTALLATION INFORMATION TOP VIEW BOTTOM VIEW SHEET: 4 of 4 DATE: 031505 164201586 Rev E www.powerware.com A-71...
  • Page 122 INSTALLATION INFORMATION This page intentionally left blank. A-72 ® EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www.powerware.com...
  • Page 124 *164201586E* 164201586 E...

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