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Norac UC5-BC-JD11 Installation Manual

U5 series spray height controller. john deere (4630) with proportional main lift
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Spray Height Controller
John Deere (4630) with
Proportional Main Lift
Installation Manual
JD11

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Summary of Contents for Norac UC5-BC-JD11

  • Page 1 Spray Height Controller John Deere (4630) with Proportional Main Lift Installation Manual JD11...
  • Page 2 Reorder P/N: UC5-BC-JD11-INST Rev D (John Deere 4630 with Proportional Main Lift) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction .....................1 General UC5 System Layout .................2 Kit Parts ......................3 Pre-Install Checklist ..................8 Ultrasonic Sensor Installation ...............9 Roll Sensor Installation ................14 Module Installation ..................17 Connecting the Sensors to the CANbus ........... 21 Hydraulic Installation .................. 22 Software Setup ..................... 26 Cable Drawings ....................

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc5 System Layout

    2 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts Kit Overview Figure 2: JD11 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: JD11 Hydraulic Plumbing Note: Part numbers marked with an are from fittings kit H11 (44865-37).
  • Page 8 HOSE ASSEMBLY 122R2-04 36 IN L 4FORX 4FORX90 44863-23 HOSE ASSEMBLY 122R2-06 32IN L 6FORX 6FORX 44865-58 HYDRAULICS FITTING KIT - JD11 UC5-BC-JD11-INST MANUAL INSTALLATION UC5 JOHN DEERE (4630) WITH PROP ML 106034 UC5 NETWORK 2 PIN PLUG 106035 UC5 NETWORK 12 PIN PLUG (A-KEY)
  • Page 9 Hydraulic Fitting Kit Details (P/N: 44865-58) Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 104590 MALE ADAPTER 6MOR 6FORX90 104691 TEE ADAPTER - 4FORXR 4MORT 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 104885 TEE ADAPTER - 8FORXR 8MORT 44958 MALE ADAPTER - 4MOR 4MB .040 ORIFICE 44916...
  • Page 10 SIZE FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.

  • Page 11: Pre-Install Checklist

    4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 12: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 13 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 15 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 16 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 17: Roll Sensor Installation

    6 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 18 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount one to the boom frame and one to the chassis (non-pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B) Figure 13: Roll Sensor Mounting on a Center Pivot Suspended Boom 2.
  • Page 19 Roll Sensor Mounting on a John Deere 4630 Sprayer Figure 15: Roll Sensor Mounting (Viewed from the rear of sprayer looking forward) Figure 16: Roll Sensor Mounting (Viewed from the front of sprayer looking to the rear)

  • Page 20: Module Installation

    7 Module Installation Control Module 1. Refer to Figure 1 and Figure 17. 2. Securely mount the control module (E01) inside the sprayer cab, using the included brackets, screws or cable ties. 3. Connect the display terminal to the control module using the cable that came with your display kit.
  • Page 21 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the P and T ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 22 Figure 20: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils as illustrated in Figure 21.
  • Page 23 Input Module 1. Install the input module (E03) on the boom near the John Deere valve block. Secure it to the boom using the included brackets or cable ties. 2. Connect the CANbus cable (C02) from the valve module to the input module. 3.

  • Page 24: Connecting The Sensors To The Canbus

    8 Connecting the Sensors to the CANbus 1. Route cable C03 from the input module to the 8-way coupler (E11). 2. Connect both roll sensors to the 8-way coupler. Fasten the 8-way coupler to the boom with cable ties. 3. Connect the main lift sensor to the 8-way coupler using cable C04 and a 2-way coupler (E12).

  • Page 25: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 26 Valve Block Mounting 1. A good mounting location for the valve block on the John Deere 4630 sprayer is illustrated in Figure 25. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 27 From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.
  • Page 28 9. Attach hose H02 to the “B” port on the 3 station of the block. Route the free end of the hose to the John Deere valve block. Tee in H02 to the existing main lift line on the John Deere valve block, using the tee fitting (*F03).

  • Page 29: Software Setup

    10 Software Setup 1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion.

  • Page 30: Cable Drawings

    11 Cable Drawings 11.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 11.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 31 11.3 ITEM C03: 43210-03 - CABLE UC5 NETWORK 18 AWG - 3M 11.4 ITEM C04: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M...
  • Page 32 11.5 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 11.6 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 33 11.7 ITEM C20: 43240-06 – CABLE UC5 INTERFACE TILT JD...
  • Page 34 11.8 ITEM C21: 43240-05 – CABLE UC5 INTERFACE MAIN JD...
  • Page 35 11.9 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP...
  • Page 36 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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Uc5

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