Stanley EPX10 User Manual
Stanley EPX10 User Manual

Stanley EPX10 User Manual

Pin brazing unit

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EPX10
PIN BRAZING UNIT
USER MANUAL
Safety, Operation and Maintenance
© 2013 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
73157 1/2018 Ver.13

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Summary of Contents for Stanley EPX10

  • Page 1 EPX10 PIN BRAZING UNIT USER MANUAL Safety, Operation and Maintenance © 2013 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 73157 1/2018 Ver.13...
  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. EPX10 User Manual ◄ 3...
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► EPX10 User Manual...
  • Page 5: Safety Precautions

    Ensure battery charging is only done in a dry environment. Charging batteries in the rain or near standing water presents an electrocution hazard. Read the safety and operation instructions provided with the battery charger before using the battery charger. EPX10 User Manual ◄ 5...
  • Page 6: Charging The Battery

    5 x Blinking, 2 sec pause Device temperature is to high Please turn off the charger and give it some time to cool down. * Blinking signals in continuous loop. 6 ► EPX10 User Manual...
  • Page 7: Operation

    To reduce the risk of battery ex- plosion, read and understand the safety and operation instructions in the battery charger operation manual, the instructions published by the battery manufacturer, and the instructions in this manual before attempting to charge the batteries. EPX10 User Manual ◄ 7...
  • Page 8 Figure 4. Loading pin and ring a. The ring holder is a "push fit" to the gun. To remove it from the gun, simply pull it away from the gun. 8 ► EPX10 User Manual...
  • Page 9 • Knock off the shank of the brazing pin with a ham- when the “LOW BATT” is constantly lit the batter- mer. ies are discharged and you can’t do any more pin brazing. Charge the battery. • The brazing is completed. EPX10 User Manual ◄ 9...
  • Page 10: Specifications

    Length................................12.5 inch / 320 mm Temperature Range ........................-4° F - 130° F / -20° C - 55° C EPX10 Econect Battery Kit (For Units S/N 1215091 and Higher) ..................73720 EPX10 Econect Battery Kit (For Units S/N 1215090 and Below) ..................73077...
  • Page 11: Maintenance

    First follow step 1 above. Press “Settings” and the lights start flashing, at this point, you can check the lifting height of the gun. 3. Pressing “Settings” one more time and you go back to battery indicator. EPX10 User Manual ◄ 11...
  • Page 12 (see photo). If the pin does not move easily, change either pin holder or ring holder. If it still does not move easily the axle is damaged and must be sent for repair. 12 ► EPX10 User Manual...
  • Page 13 3. The lift level is calibrated when the inner rod, made of brass, on the tool is in same level as the outer plastic sleeve. Tolerance ±0,2 mm / 0.007 in. If the gun is not calibrated see separate instruction for adjusting of the gun. EPX10 User Manual ◄ 13...
  • Page 14 1/4 of a turn then check with the lift level tool. If height is ok, replace the plug in the hole. If height is not ok, send for repair. P/N-62394 Lift Level Tool 14 ► EPX10 User Manual...
  • Page 15: Troubleshooting

    Action: Remove the gun and the ground magnet from the rails and disconnect them from the unit as soon as possible. Remove the control 5A fuse, check that noth- ing has been damaged before the fuse is put back. EPX10 User Manual ◄ 15...
  • Page 16: Accessories

    Cable Lug for 50 mm Cable 47522 35836 x2 Cable Lug 5/8” ground rod to #2 cable 47521 35836 Braze Sleeve #6 to #6 41625 35836 x2 Multi-Wire Track Connection 67122 35835 Brazing Clip (Secures Wire to Rail) 16 ► EPX10 User Manual...
  • Page 17 Railbond 95mm², L=155mm 60°, bare copper 80785 35837 Railbond 95mm², L=255mm, bare copper 81168 35837 Railbond 95mm², L=255mm 60°, bare copper 80786 35837 Railbond 95mm², L=355mm, bare copper 81169 35837 Railbond 95mm², L=355mm 60°, bare copper EPX10 User Manual ◄ 17...
  • Page 18 Control Fuse, 5A 56558 Grinder Fuse, 15A 66847 Fuse Holder 72972 Charger - 36V / 110V ECONECT 73077 ECONECT Battery Kit (For Units S/N 1215090 & Below) 73720 EPX10 Battery Kit (For S/N 1215091 and Higher) 18 ► EPX10 User Manual...
  • Page 19 72972. Charger 36V/110V Econect, 72973 Carrying Strap, and 72974 Carrying Case, 73358 Carbide Burr) 72971 S15 Automatic Brazing Gun 73078 ECONECT S15 Gun Cable BG20600 Brazing Gun ECONECT Safebond 62394 Lift Level Tool 73653 Brazing Gun Cable for S15 / SB15 EPX10 User Manual ◄ 19...
  • Page 20: Epx10 Parts Illustration

    EPX10 PARTS ILLUSTRATION ECONECT – Part Sheet Q1-6 D1-6 C1,C2 BT1 AND R4+F4+R3 FRONT PANEL S1,S2 20 ► EPX10 User Manual...
  • Page 21: Epx10 Parts List

    1215090 and below must be returned to the factory for battery replacement. Econect battery kit P/N-73720 for serial number 1215091 and Higher only. Including: Econect battery. 2 x 13mm spanner. 3mm hexagon key. Side cutters. Resistor 22Ohm/4W. 2 x Plastic washer. 3 x Cable ties. EPX10 User Manual ◄ 21...
  • Page 22: Epx10 Electrical Diagram

    EPX10 ELECTRICAL DIAGRAM Gate 1 Gate 2 Gate 3 Gate 4 Gate 5 Gate 6 Löd volt IN TRIG 22 ► EPX10 User Manual...
  • Page 23: Replacing The Battery

    3 x Cable ties. 1. Remove all screws on the sides of the unit with a 3mm hexagon key. 2. Cut the cable ties for the positive and fan cable. 3. Pull out the connector for the fan. EPX10 User Manual ◄ 23...
  • Page 24 7. Hold the cable for the electronics on to the copper rail and press ON and hold it for at least 30 seconds, to discharged the capacitors. 8. Cut the cable tie, pull out the cable. 24 ► EPX10 User Manual...
  • Page 25 10. Pull out the cable. 11. Pull out the black cables connector form the top socket (TEMP1) and the blue cables connector form the bottom socket (TEMP3). 12. Remove the two connectors on the charger outlet, that aren’t soldered. EPX10 User Manual ◄ 25...
  • Page 26 15 to 20 seconds. Continue with the next step immediately, if not charging must be redone. After charging set the resistor aside for future use if needed. 26 ► EPX10 User Manual...
  • Page 27 18. Mount the positive cable for the electronics and a plastic washer. 19. Mount the washer and lock nut and tighten. Don’t tighten too hard, the plastic washers may get damaged. Continue with step 4 to1, to complete. EPX10 User Manual ◄ 27...
  • Page 28 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

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