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Poulan Pro PC1538C Owner's Manual
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Poulan Pro PC1538C Owner's Manual

Poulan Pro PC1538C Owner's Manual

15 hp 38 inch lawn tractor
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OWNER'S
MANUAL
MODEL NO. PC1538C
15 HP 38 Inch
LawnTractor
Assembly
•
Operation
•
Maintenance
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
For Parts and Service, contact our authorized distdbutor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
Poulan
186888
2.5.03
RD
PRINTED IN U.S.A.

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Summary of Contents for Poulan Pro PC1538C

  • Page 1 OWNER'S MODEL NO. PC1538C 15 HP 38 Inch LawnTractor Assembly • Operation • For Parts and Service, contact our authorized distdbutor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan MANUAL Maintenance • Service and Adjustments • Storage • Troubleshooting •...
  • Page 2 SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_ IMPORTANT: THIS CUTTING"RIACHINEIS CAPABLEOF AMPUTATING HANDS AND FEET AND TI_ING TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONSCOULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
  • Page 3 '_Safe Operation Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.
  • Page 4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1,25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY...
  • Page 5 UNASSEMBLED Steering Wheel Steering Wheel Insert Steering Extension Shaft Steering Wheel Adapter (1) Large Flat Washer (1) Locknut (1) Locknut (1) Hex Bolt 1/4-28 x 1-1/4 PARTS 17/32 x 1-3/16 x 12 Gauge Steering Boot 1/2-20 1/4-28 Seat (1) Washer (1) Lock Washer (1) Bolt...
  • Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 HOW TO SET UP YOUR TRACTOR (See Fig. 2) INSTALL SEAT Adjust seat before tightening adjustment bolt. Remove adjustment bolt, lock washer and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard pack- ing.
  • Page 8 CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.
  • Page 9 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL ENGINE OFF LIGHTS ON ENGINE OVER TEMP FUEL OIL PRESSURE LIGHT ATFACHMENT A'I-rACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) &...
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. THRO'I-rL_CHOKE CLUTCH/BRAKE PEDAL Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: mower blades, or other attachments mounted to your tractor.
  • Page 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USE YOUR TRACTOR (See Fig.
  • Page 12 (See Fig. 6) TO OPERATE MOWER Yourtractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut. •...
  • Page 13 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during stor- age. Acidicgas can damage the fuel system ofan engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

  • Page 14: Maintenance

    A SYOOCOMPLETE FILL tN DATES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)
  • Page 15 TRACTOR Always observe safety rules when performing any main- tenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See"TO ADJUST B RAKE" in the Service and Adjustments section of this manual).
  • Page 16 BATTERY Yourtractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. • Keep small vent holes open. •...
  • Page 17 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. (See Fig. 12) ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

  • Page 18: Maintenance

    MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS MENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch • Turn ignition key to "STOP"and Make sure the blades and all moving parts have completely stopped. •...
  • Page 20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). tires are over or underinflated, you will not properly adjust your mower.
  • Page 21 SERVICE AND ADJUSTMENTS R.H, SUSPENSION MANDREL PULLEY RETAINER SPRING MANDREL PULLEY FIG. 20 TO CHECK AND ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
  • Page 22 SERVICE Position the gear shift lever in the neutral (N) posi- tion. Tighten adjustment bolt securely. NOTE: If additionalclearanceis needed to get toadjustment bolt, move mower deck height to the lowest position. ADJUSTMENT BOLT FIG. 23 ADJUST STEERING MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.
  • Page 23 SERVICE Lift seat pan to raised position. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown.

  • Page 24: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

  • Page 25: Troubleshooting

    TROUBLESHOOTING CAUSE PROBLEM Will not start Out of fuel. Engine not =CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.

  • Page 26: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE Faulty operator-safety Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 27 IGNITION SWITCH POSITION CIRCUIT "MAKE" M+G+A1 NONE RUN/LIGH1 B+A1 A2+L B+A1 NONE START 3 + S * A1 NONE NUMBER PC1538C, PRODUCT BATFERY FUSE '© ' O_;-- SOLENOID CLUTCH / BRAKE (PEDAL UP) WHFFE BLACK BLACK ATPMENTCLUTCH BLACK (CLUTCH OFF) METER...

  • Page 28: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER ELECTRICAL PC1538C, PRODUCT NUMBER 954 57 09-32...
  • Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery 176138 Switch Interlock 175685 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga 11 "red...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 CHASSIS • • cha ssis-pl,lt_stlt_50...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER CHASSIS NOTE: PC1538C, PRODUCT PART DESCRIPTION 174619 Chassis 176554 Drawbar, Stretch 17060612 Screw 3/8-16 x 3/4 155272 Bumper, Hood/Dash 168336X010 Dash 72140608 Bolt, Carriage 3/8-16 x 1 174996 Panel Dash LH 145660 Clip Tinnerman Grille P.L...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 DRIVE...
  • Page 33 17060620 Screw 3/8-16 X 1-1/4 130801 V-Belt Ground Drive 169691 Keeper Belt Span Ctr 17120614 Screw 3/8-16 x .875 8883R Cover Pedal BIk Round PC1538C, PRODUCT NUMBER 954 57 09-32 PART DESCRIPTION 175410 Engine Pulley LT/YT 71170764 Bolt Hex 10040700...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 STEERING iIz'l _l II...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER STEERING PC1538C, PRODUCT PART DESCRIPTION 140044X428 Wheel Steering 175131 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga 19272016...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, ENGINE NOTE: PRODUCT PART DESCRIPTION 170551 Control Th/ch Flag 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 Engine, B&S 282H07 (Order parts from engine manufacturer) 137352 Muffler Exhaust B&S 165291 Gasket Eng 1 313 Id Tin Plated...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, SEAT PART DESCRIPTION 127426X Seat 140551 Bracket Seat Pivot 71110616 Bolt Hex 3/8 - 16 X 1 19131610 Washer 13/32 X 1 Xl0Ga. 145006 Clip Push-In Hinged 73800600 Nut Lock Hex w/Ins 3/8 - 16...
  • Page 39 Decal Fender 181552 Decal, Hood RH 181553 Decal, Hood LH 145005 Decal, Caution, Battery 156369 Decal, Oper Inst. WHEELS & TIRES 4,10 PC1538C, PRODUCT PART 136832 138311 186888 186889 Available accessories not included with mower: MK38 LSB42 LCO5 LBD48 CH11...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 MOWER LIFT 161718...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER MOWER LIFT NOTE: PC1538C, PRODUCT PART DESCRIPTION 159460 Wire Asm Inner/Sprg w/plunger 159471 Shaft Asm Lift RH 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538C, PRODUCT NUMBER 954 57 09-32 MOWER DECK 28 26...

  • Page 43: Repair Parts

    153532 Pulley, Mandrel 178342 Nut, Toplock 131494 Pulley, Idler, Flat 73680600 Nut, Crownlock 3/8-16 Unc 4497H Retainer 130840 Brake Assembly PC1538C, PRODUCT NUMBER 954 57 09-32 PART DESCRIPTION Washer, Hardened 178515 133840 Idler Arm Assembly 165723 Spacer, Retainer Knob 106932X V-Belt, 42"...
  • Page 44 SERVICE NOTES...

  • Page 45: Warranty

    The Manufacturer warrantsto the original consumer purchaser that this product as manufacturedis free from defects in materi- als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
  • Page 46 POLICY Issued January 1980 Revised January 1991 NEW PEERLESS Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh'), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, Component), EXCEPT any new Power Train Component incorporated...
  • Page 47 SUGGESTED "M GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
  • Page 48 Poulan...