Poulan Pro 271490 Owner's Manual
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Poulan Pro 271490 Owner's Manual

Poulan Pro 271490 Owner's Manual

14.5hp 38 inch
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OWNER'S
MANUAL
MODELNO. 271490
14.5 HP38 INCH
LAWNTRACTOR
•
Assembly
•
Operation
Maintenance
•
Service and Adjustments
•
Troubleshooting
•
Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297
For Technical Assistance:
call 1-800-829-5886
181203
12.5.01
RD
PRINTED
IN U.S.A.

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Summary of Contents for Poulan Pro 271490

  • Page 1 OWNER'S MANUAL MODELNO. 271490 14.5 HP38 INCH LAWNTRACTOR • Assembly • Operation For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: Maintenance • Service and Adjustments • Troubleshooting • Repair Parts call 1-800-829-5886 181203 PRINTED 12.5.01...

  • Page 2: Operation

    Safety Rules ... Product Specifications Assembly/Pre-Operation Operation Maintenance Schedule IMPORTANT: This cutting machine throwing objects. Failure to observe serious injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. •...
  • Page 3 • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding.
  • Page 4 • Avoid starting or stopping on a slope, if tires lose traction, disengage blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

  • Page 5: Specifications

    PRODUCT SPECIFICATIONS Gasoline 1.25 Capacity Unleaded Type: Regular Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30 (below 32°F) Oil Capacity: 3 Pints Spark Plug: Champion RJ19LM (Gap: .030") Ground Speed (MPH): Forward: Reverse: Tire Pressure: Front: Rear: Charging 3 Amps Battery System: 5 Amps Headlights Battery:...
  • Page 6 Steering Wheel Insert (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-1= _1_ Steering Wheel Adapter _Drain Tub_ For Future Use Keys (2) Keys (1) Large Flat Washer _ (1) Lockwasher 3/8 Steering Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1)Knob Slope Sheet Steering...

  • Page 7: Tools Required For Assembly

    Your new tractor has been assembled left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
  • Page 8 Seat INSTALL SEAT Adjust seat before tightening knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is positioned slotted hole in pan.
  • Page 9 CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown "PRODUCT SPECIFICATIONS" section of this manual. CHECK FOR PROPER POSITION...
  • Page 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BA'FFERY CAUTION OR WARNING ENGINE ON ENGINE OFF OIL PRESSURE FUEL CHOKE MOWER HEIGHT R N H L ATTACHMENT REVERSE NEUTRAL CLUTCH ENGAGED ATTACHMENT IGNITION...
  • Page 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. " ," ," Throttle/Choke Control Clutch/ Brake Pedal Gearshift Our tractors American ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments...
  • Page 12 operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 13 tip withthe engine not running. heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
  • Page 14 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). mix oil with gasoline.

  • Page 15: Mowing Tips

    MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "3"0 LEVEL MOWER HOUSING Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming.

  • Page 16: Maintenance

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners SharpeldReplace Mower Blades Lubdc,aUon Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts i Check Engine Oil Level Change...
  • Page 17 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" Service and Adjustments section manual).
  • Page 18 • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
  • Page 19 Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil.
  • Page 20 ARNING: TO AVIOD SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake Place gearshift lever in neutral (N) position. Place attachment clutch 4. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
  • Page 21 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECiFiCATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
  • Page 22 Roll belt off engine pulley. Disconnect R.H. suspension rear deck bracket by removing retainer spring. 5. Work belt off both mandrel pulleys and idler pulleys. Pull belt away from mower. BELT INSTALLATION 1. Work new belt around both mandrel pulleys and idler pulleys. Install new belt into engine pulley grove.
  • Page 23 TO ADJUST STEERING WHEEL MENT If steering wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steering wheel and reassemble crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor.
  • Page 24 Terminal Positive (Red) Cable TO REPLACE HEADLIGHT 1. Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4.
  • Page 25 Immediately prepare your tractor storage at the end of the season or if the tractor will not be used for 30 days or more. _1_ CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

  • Page 26: Troubleshooting

    TROUBLESHOOTING CHART CAUSE PROBLEM • Out of fuel. Will not start • Engine not"CHOKED" properly. • Engine • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. Engine valves out of adjustment.
  • Page 27 TROUBLESHOOTING CHART PROBLEM CAUSE Loss of power • Cutting fast. • Throttle position. • Build-up and trash under mower. • Dirty air filter. • Low oil leveVdirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. •...
  • Page 28 TROUBLESHOOTING CHART PROBLEM CAUSE Mower blades will • Obstruction in clutch not rotate mechanism. • Worn/damaged drive belt. • Frozen • Frozen Poor grass • Engine discharge • Travel speed too fast. • Wet grass. • Mower deck not level. •...
  • Page 29 A2+L NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR B+A1 NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO START 3+S+A1 NONE PROPERLY SECURE YOUR WIRING, - MODEL NUMBER 271490 FUSE ,O-: BLACK _MENT BL_X (CLUTCH OF_ NOTE INSULATED CLIPS...
  • Page 30 TRACTOR ELECTRICAL - MODEL NUMBER 271490 J*l_t...
  • Page 31 TRACTOR ELECTRICAL KEY PART NO. NO. NOTE: Allcomponent dimensionsgiven in U. S. inches 1 inch = 25.4 rnrn - MODEL NUMBER 271490 DESCRIPTION 163465 Battery 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 176689 BoX Battery Fender 176138 Switch, Interlock...

  • Page 32: Chassisand Enclosures

    TRACTOR - MODEL NUMBER 271490 CHASSISAND ENCLOSURES 26 31_...
  • Page 33 TRACTOR CHASSIS AND ENCLOSURES KEY PART NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm - MODEL NUMBER 271490 DESCRIPTION 174620 Chassis 176554 Drewbar 17060612 Screw 3/8-16 x 3/4 155272 BumperHood/Dash 174643X014 Saddle Slkser Fit LT...

  • Page 34: Ground Drive

    TRACTOR - MODEL NUMBER 271490 GROUND DRIVE...
  • Page 35 TRACTOR - MODEL NUM BER 271490 GROUND DRIVE KEY PART NO. NO. DESCRIPTION TransaxleDana D4360-139 (Order parts from transaxle Manufacturer) 146682 Spring Return Brake T/a Zinc 123666X PulleyTransaxle 18/20" tires 12000028 RingRetainer # 5100-62 121520X Strap Torque 30 Degrees 17060512...
  • Page 36 TRACTOR STEERING "2½"' ,_----..__,_ /" '_ _ - MODEL NUMBER 271490...
  • Page 37 TRACTOR STEERING NOTE: All component dimensions given in U. S. inches - MODEL NUMBER 271490 PART DESCRIPTION 140044X428 SteeringWheel 175131 Axle Assembly 169840 Spindle Assembly, L.H, 169839 Spindle Assembly, R.H. 62661-1 Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge...

  • Page 38: Optional Equipment

    TRACTOR - MODEL NUMBER 271490 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 39 TRACTOR - MODEL NUMBER 271490 ENGINE KEY PART NO. NO, NOTE: All component dimensions given in U, S. inches 1 inch= 25.4 mm DESCRIPTION 170551 Control TWch 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 Engine BdggsModel 287707-1259-E1 (Order parts from Engine Manufacturer)

  • Page 40: Seat Assembly

    17000616 Screw 3/8-16 x 1 19131614 Washer 13/32 x 1 x 14 Ga 174894 Pan Seat 166369 Knob Seat Adj. Wingnut 121246X Bracket Mounting - MODEL NUMBER 271490 PART 121248X 72050412 134300 121250X 123976X 3/8-16 171852 73800500 19171912 127018X NOTE: All component dimensions given in U. S.
  • Page 41 TRACTOR - MODEL NUMBER 271490 DECALS PART DESCRIPTION 177097 Decal Lower Dash 176396 Decal Engine 171828 Decal Hood 171829 Decal Fender 145005 Decal Battery Danger 171830 Decal Steering 156867 Decal, Oper sdl P/L Gear 156439 Decal Fender Dnger 4,10 ©...
  • Page 42 TRACTOR - MODEL NUMBER 271490 LIFTASSEMBLY i,I'...
  • Page 43 TRACTOR- LIFTASSEMBLY KEY PART NOTE: All component dimensions given in U. S. inches 1 inch= 25.4 mm MODEL NUMBER 271490 DESCRIPTION 159460 Wire Asm Inner W/plunger 159471 Shaft Asm Uft 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62...

  • Page 44: Mower Deck

    TRACTOR - MODEL NUMBER 271490 MOWERDECK...
  • Page 45 Nut Crown[ock 3/8-16 4497H Retainer, Spring 13084O Brake Assembly 133943 Washer Hardened 13384O Idler Arm Assembly 165723 Spacer, Retainer - MODEL NUMBER 271490 KEY PART NO, NO. DESCRIPTION Knob 149846 Belt 144200 Pin, Cotter 3/32 x 3/4 76020312 Runner,LH 7631J...

  • Page 46: Limited Warranty

    LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that Its left edge is vertically parallel to a tree trunk or other upright structure, 3. Sight across the fold in the direction of hill slope you want to measure. 4.
  • Page 48 Poulan...

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