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Poulan Pro XT 437920 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
XT627ES

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
437920 08.25.10 JA
Printed in the U.S.A.

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Summary of Contents for Poulan Pro XT 437920

  • Page 1: Snow Thrower

    IMPORTANT MANUAL OWNER'S MANUAL MODEL NUMBER: XT627ES SNOW THROWER Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 437920 08.25.10 JA Printed in the U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) (2) SHEAR BOLTS 1/4-20 x 1-3/4 ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.

  • Page 6: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve.

  • Page 7: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 8 MUF FLER GAS O LINE FILLER CAP CHOKE CON- TROL SAFETY IGNITION ON / OFF SWITCH PRIM ER FUEL SHUT-OFF VALVE RECOIL (AUXILIARY) STARTER HANDLE NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.
  • Page 9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- 00155 ments or repairs.

  • Page 10: To Move Forward And Backward

    TO THROW SNOW (See Fig. 13) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 11: Before Starting The Engine

    TO ADJUST SKID PLATES (See Fig. 16) TO ADJUST SKID PLATES (See Fig. 17) NOTE: The wrench provided in your parts bag may be NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. used to adjust the skid plates.

  • Page 12: Operation

    TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current. •...

  • Page 13: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 14: To Change Engine Oil

    AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower.

  • Page 15: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.

  • Page 16: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service center/department.
  • Page 17 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 21) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

  • Page 18: Storage

    Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or gas ap pli ance.

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position (or ON/OFF switch is OFF).

  • Page 20: Repair Parts

    REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 2 (EXPLODED) 01.07.026-D 1 inch = 25.4 mm...
  • Page 21 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION 175321X431...
  • Page 22 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 3 (5x) 4 (5x) 01.07.002-A...
  • Page 23 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.07.024-B 01.11.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION...
  • Page 24 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE 01.09.005-E NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION...
  • Page 25 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 428272 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10-24 X .625 420678 ROTATOR HEAD 405932 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 428273 CABLE ASSEMBLY ADJUSTABLE 428310 CABLE ASSEMBLY HEAT SHIELD NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 26 REPAIR PARTS HANDLES 01.08.004-B 01-05-013-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART 419798X431 419799X431...
  • Page 27 REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 01.12.001-E PART DESCRIPTION...
  • Page 28 REPAIR PARTS HANDLES 01.08.002-G NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION 412683X431...
  • Page 29 REPAIR PARTS HANDLES 01.10.003-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION 183346...
  • Page 30 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 42 EXPLODED 01.02.013-A 1 inch = 25.4 mm...
  • Page 31 REPAIR PARTS DRIVE PART DESCRIPTION 198875 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10-24 X .625 402685X505 END PLATE 17490508 SCREW 5/16-18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X008 SHIFTER PLATE 402881 SHOULDER BOLT 403096X431 SHIFTER BRACKET 191730 NUT 1/4-20 402856X008 CLUTCH PLATE...
  • Page 32 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 01.03.005-B PART DESCRIPTION...
  • Page 33 REPAIR PARTS CHASSIS / ENGINE / PULLEYS 01.01.004-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART 436266...
  • Page 34 REPAIR PARTS CHASSIS / ENGINE / PULLEYS 01.21.003-C NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 01.21.013-B PART...

  • Page 35: Wheels

    REPAIR PARTS WHEELS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) 01-06-016-A PART DESCRIPTION...
  • Page 36 REPAIR PARTS BAG OF PARTS 01.14.004-B 01.14.009-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART 198563 169675...
  • Page 37 REPAIR PARTS DECALS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL XT627ES (96192004501) PART DESCRIPTION 181037...
  • Page 38 SERVICE NOTES...
  • Page 39 SERVICE NOTES...

  • Page 40: Warranty

    The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.

This manual is also suitable for:

Xt 96192004501Xt xt627es

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