Poulan Pro XT 428863 Owner's Manual
Poulan Pro XT 428863 Owner's Manual

Poulan Pro XT 428863 Owner's Manual

Poulan pro snow thrower owner's manual

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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
XT827ES
SNOW THROWER
Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
428863 Rev. 1 11.03.09 SR
Printed in U.S.A.

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Summary of Contents for Poulan Pro XT 428863

  • Page 1 IMPORTANT MANUAL OWNER'S MANUAL MODEL NUMBER: XT827ES SNOW THROWER Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 428863 Rev.
  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.
  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) (2) SHEAR BOLTS 1/4-20 x 1-3/4 ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 8) A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates.
  • Page 6: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve.
  • Page 7: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 8 GAS O LINE FILLER CAP MUF FLER CHOKE CON- TROL PRIM ER SAFETY IGNITION ON / OFF SWITCH NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT. AU GERS MEETS A.N.S.I.
  • Page 9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
  • Page 10: Using The Clean-Out Tool

    TO THROW SNOW (See Fig. 12) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...
  • Page 11: Before Starting The Engine

    HIGH POSITION (LOW GROUND CLEARANCE) LOW POSITION (HIGH GROUND CLEAR ANCE) FIG. 15 SCRAPER BAR (See Fig. 15) The scraper bar is not adjustable, but is reversible. After con sid er able use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement.
  • Page 12 Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operat- ing temperature. WARM START - ELECTRIC STARTER Follow the steps above, keeping the choke control in the “OFF” position. COLD START - RECOIL STARTER 1.
  • Page 13: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.
  • Page 14: To Change Engine Oil

    BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).
  • Page 15: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped.
  • Page 16: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 19) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service center/department.
  • Page 17 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 20) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.
  • Page 18: Storage

    Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or...
  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position 5.
  • Page 20: Repair Parts

    AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. (EXPLODED) 01.07.026-C 1 inch = 25.4 mm...
  • Page 21 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X479 IMPELLER 427148 GEARBOX ASSEMBLY...
  • Page 22 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) 01.07.002-A 01.07.018-A PART...
  • Page 23 AUGER HOUSING / IMPELLER ASSEMBLY 01.07.024-B 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 420478 411939 179582...
  • Page 24 CONTROL PANEL / CHUTE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 420315X505 178633X505 420325 179096X479 189713X428 128415...
  • Page 25 CONTROL PANEL / CHUTE PART DESCRIPTION 428272 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10-24 X .625 420678 ROTATOR HEAD 405932 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 428273 CABLE ASSEMBLY ADJUSTABLE 428310 CABLE ASSEMBLY HEAT SHIELD NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 26 HANDLES 01.08.004-B 01.05.004-C NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 419798X479 419799X479 74780524 751153 PART 419797X479 418313X479...
  • Page 27 HANDLES 01.08.002-F NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 412683X479 CONTROL PANEL 424517X479 CONTROL LEVER LH 424516X479 CONTROL LEVER RH...
  • Page 28 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.12.001-E PART DESCRIPTION 180480 IMPELLER ROD ASSEMBLY 405740 TRACTION ROD ASSEMBLY 180445...
  • Page 29 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 183346 01.10.003-B 178668 180927 184471 175262 178770 183784 DESCRIPTION...
  • Page 30 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 42 EXPLODED 01.02.013-A 1 inch = 25.4 mm...
  • Page 31 DRIVE PART DESCRIPTION 198875 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10-24 X .625 402685X505 END PLATE 17490508 SCREW 5/16-18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4-20 402856X004 CLUTCH PLATE 416717X004...
  • Page 32 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 188226 179352 9465M1 402691 01.03.005-B 174697 179830 17490508 155443...
  • Page 33 CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART - - - - - 01.00.034-A 418694X505 150406...
  • Page 34 CHASSIS / ENGINE / PULLEYS PART DESCRIPTION 408007 IMPELLER BELT 419744 TRACTION BELT 423723X479 IDLER ARM BRACKET 180523 IDLER PULLEY 426589 NUT 5/16-18 74780524 SCREW 5/16-18 X 1 .50 423990X479 IDLER BRACKET 428867 SCREW 5/16-18 X .625 424297 SHOULDER BOLT 5/16-18 X .500 751153 NUT 5/16-18 NYLOCK 187786...
  • Page 35: Wheels

    WHEELS 01.06.002-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 187833X428 WHEEL ASSEMBLY LH 187865X428 WHEEL ASSEMBLY RH 1 inch = 25.4 mm...
  • Page 36 BAG OF PARTS 01.14.004-B 01.14.007-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 2.56 01.14.012-A PART DESCRIPTION 198563 POWER CORD...
  • Page 37 DECALS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 181037 DECAL, DANGER 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 181033...
  • Page 38 SERVICE NOTES...
  • Page 39 SERVICE NOTES...
  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

This manual is also suitable for:

Xt 96192003400Xt xt827es

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