Poulan Pro 437139 Owner's Manual

Poulan pro snow thrower owner's manual

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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PR827ES

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
437139 06.23.10 TH
Printed in the U.S.A.

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Summary of Contents for Poulan Pro 437139

  • Page 1: Snow Thrower

    Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 437139 06.23.10 TH Printed in the U.S.A.
  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.
  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (2) SHOULDER BOLT 1/4-20 x 1-3/4 (192090) ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) (1) LOCKNUT (1) CARRIAGE BOLT 5/16-18 5/16-18 x 5/8 (751153) (72250505) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve.
  • Page 7: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9) 1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely. 2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 locknut as shown.
  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 GAS O LINE FILLER CAP MUF FLER CHOKE CON- TROL PRIM ER SAFETY IGNITION ON / OFF SWITCH NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT. AU GERS MEETS A.N.S.I.
  • Page 10 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
  • Page 11: Using The Clean-Out Tool

    TO THROW SNOW (See Fig. 13) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...
  • Page 12: Before Starting The Engine

    TO ADJUST SKID PLATES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.
  • Page 13: Operation

    TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current. •...
  • Page 14: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.
  • Page 15: To Change Engine Oil

    BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).
  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped.
  • Page 17: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a Sears service centre/department.
  • Page 18 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 21) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.
  • Page 19: Storage

    Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or...
  • Page 20: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position (or ON/OFF switch is OFF).
  • Page 21 SERVICE NOTES...
  • Page 22: Repair Parts

    AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.07.026-D 2 (EXPLODED) 1 inch = 25.4 mm...
  • Page 23 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X431 IMPELLER 427148 GEARBOX ASSEMBLY...
  • Page 24 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) 01.07.002-A 01.07.024-B PART...
  • Page 25 AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 420495X431 420496X431 01.07.018-A PART...
  • Page 26 CONTROL PANEL / CHUTE PART DESCRIPTION 435023X421 CHUTE WELDMENT 178633X421 DEFLECTOR WELDMENT 420673 DEFLECTOR CONTROL ASSEMBLY 420325 DEFLECTOR SEAL 414280 KNOB BLACK 128415 POP RIVET 17501010 SCREW 10-24 X .625 430324 CHUTE SNOW SHIELD 419822X431 SHIELD RETAINER STRAP 179829 SHOULDER BOLT 1/4-20 X .375 191730 NUT 1/4-20 72250505...
  • Page 27 CONTROL PANEL / CHUTE PART DESCRIPTION 428272 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10-24 X .625 420678 ROTATOR HEAD 405932 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 428273 CABLE ASSEMBLY ADJUSTABLE 428310 CABLE ASSEMBLY HEAT SHIELD NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 28 HANDLES 01.08.004-B 01-05-013-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 419798X431 LOOP HANDLE LH 419799X431 LOOP HANDLE RH 74780524...
  • Page 29 HANDLES 01.08.002-F NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 412683X431 CONTROL PANEL 424517X431 CONTROL LEVER LH 424516X431 CONTROL LEVER RH...
  • Page 30 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.12.001-E PART DESCRIPTION 180480 IMPELLER ROD ASSEMBLY 405740 TRACTION ROD ASSEMBLY 180445...
  • Page 31 HANDLES 01.10.007-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.08.007-B PART DESCRIPTION 182906 CONSOLE PANEL 178668 HEADLIGHT BEZEL 180927...
  • Page 32 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 42 EXPLODED 01.02.013-A 1 inch = 25.4 mm...
  • Page 33 DRIVE PART DESCRIPTION 198875 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10-24 X .625 402685X421 END PLATE 17490508 SCREW 5/16-18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X008 SHIFTER PLATE 402881 SHOULDER BOLT 403096X431 SHIFTER BRACKET 191730 NUT 1/4-20 402856X008 CLUTCH PLATE 416717X431...
  • Page 34 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.03.005-B PART DESCRIPTION 188226 (assy of 1a,1b) AXLE ASSEMBLY 179352 AXLE SHAFT 9465M1...
  • Page 35 CHASSIS / ENGINE / PULLEYS 01.01.003-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART - - - - - - - 418694X421 150406 428867...
  • Page 36 CHASSIS / ENGINE / PULLEYS PART DESCRIPTION 408007 IMPELLER BELT 419744 TRACTION BELT 423723X431 IDLER ARM BRACKET 180523 IDLER PULLEY 426589 NUT 5/16-18 74780524 SCREW 5/16-18 X 1 .50 423990X431 IDLER BRACKET 428867 SCREW 5/16-18 X .625 424297 SHOULDER BOLT 5/16-18 X .500 751153 NUT 5/16-18 NYLOCK 187786...
  • Page 37 CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 428684 01.21.013-B DESCRIPTION COVER ASSEMBLY 1 inch = 25.4 mm...
  • Page 38 WHEELS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01-06-016-A PART DESCRIPTION 432335X428 WHEEL ASSEMBLY LH 432336X428 WHEEL ASSEMBLY RH 1 inch = 25.4 mm...
  • Page 39 BAG OF PARTS 01.14.003-B 01.14.007-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.14.012-A PART DESCRIPTION 198563 POWER CORD 169675...
  • Page 40 Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 181037 DECAL, DANGER 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 437139 OWNER’S MANUAL, ENGLISH 437140 OWNER’S MANUAL, FRENCH 1 inch = 25.4 mm...
  • Page 41 SERVICE NOTES...
  • Page 42 SERVICE NOTES...
  • Page 43 SERVICE NOTES...
  • Page 44: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

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96192004302Pr827es

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