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Poulan Pro 435356 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PR624ES
SNOW THROWER
Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
435356 Rev 2 06.10.10 TH
Printed in the U.S.A.

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Summary of Contents for Poulan Pro 435356

  • Page 1 Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 435356 Rev 2 06.10.10 TH Printed in the U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) (2) SHEAR BOLTS 1/4-20 x 1-3/4 ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve.

  • Page 7: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 8 MUF FLER GAS O LINE FILLER CAP CHOKE CON- TROL SAFETY IGNITION ON / OFF SWITCH PRIM ER FUEL SHUT-OFF VALVE RECOIL STARTER HANDLE NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.
  • Page 9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.

  • Page 10: Using The Clean-Out Tool

    TO THROW SNOW (See Fig. 13) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 11: Before Starting The Engine

    TO ADJUST SKID PLATES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.
  • Page 12 TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with a recoil starter. COLD START 1. Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

  • Page 13: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 14: Cleaning

    BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

  • Page 15: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad- just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped.

  • Page 16: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service center/department.
  • Page 17 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 21) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

  • Page 18: Storage

    Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or...

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position (or ON/OFF switch is OFF).

  • Page 20: Repair Parts

    REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR624ES (96192003700) AUGER HOUSING / IMPELLER ASSEMBLY 2 (EXPLODED) 01.07.026-D NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 21 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X431 IMPELLER 427148 GEARBOX ASSEMBLY...
  • Page 22 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) 01.07.001-A 01.07.017-A PART...
  • Page 23 AUGER HOUSING / IMPELLER ASSEMBLY 01.07.024-B 01.11.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 420478 411939 179582...
  • Page 24 CONTROL PANEL / CHUTE 01.09.005-E NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 435023X421 178633X421 420325 179096X421 189713X428...
  • Page 25 CONTROL PANEL / CHUTE PART DESCRIPTION 428272 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10-24 X .625 420678 ROTATOR HEAD 405932 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 428273 CABLE ASSEMBLY ADJUSTABLE 428310 CABLE ASSEMBLY HEAT SHIELD NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 26 HANDLES 01-05-013-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.08.003-A PART DESCRIPTION 419800X431 PLOW HANDLE LH 419801X431 PLOW HANDLE RH 196944X007...
  • Page 27 HANDLES 01.08.002-F NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 412683X431 CONTROL PANEL 424517X431 CONTROL LEVER LH 424516X431 CONTROL LEVER RH...
  • Page 28 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.12.001-E PART DESCRIPTION 180480 IMPELLER ROD 405740 TRACTION ROD 180445 SHIFTER ROD TOP...
  • Page 29 HANDLES 01.10.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 183352 184471 175262 PART 412675X431 414572 178831 169675...
  • Page 30 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 42 EXPLODED 01.02.013-A 1 inch = 25.4 mm...
  • Page 31 DRIVE PART DESCRIPTION 198875 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10-24 X .625 402685X421 END PLATE 17490508 SCREW 5/16-18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X431 SHIFTER PLATE 402881 SHOULDER BOLT 403096X431 SHIFTER BRACKET 191730 NUT 1/4-20 402856X431 CLUTCH PLATE 416717X431...
  • Page 32 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.03.005-B PART DESCRIPTION 188226 (assy of 1a,1b) AXLE ASSEMBLY 179352 AXLE SHAFT 9465M...

  • Page 33: Chassis/Engine/Pulleys

    CHASSIS / ENGINE / PULLEYS 01.01.004-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.00.034-A 01.21.013-B PART DESCRIPTION 436267...
  • Page 34 CHASSIS / ENGINE / PULLEYS PART DESCRIPTION 408007 IMPELLER BELT 419744 TRACTION BELT 423723X431 IDLER ARM BRACKET 180523 IDLER PULLEY 426589 NUT 5/16-18 74780524 SCREW 5/16-18 X 1 .50 423990X431 IDLER BRACKET 428867 SCREW 5/16-18 X .625 424297 SHOULDER BOLT 5/16-18 X .500 751153 NUT 5/16-18 NYLOCK 187786...

  • Page 35: Wheels

    WHEELS 01.06.018-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 432331X428 WHEEL ASSEMBLY LH 432332X428 WHEEL ASSEMBLY RH 1 inch = 25.4 mm...
  • Page 36 BAG OF PARTS 01.14.004-B 01.14.009-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.14.012-A PART DESCRIPTION 198563 POWER CORD 169675...
  • Page 37 Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 181037 DECAL, DANGER 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 181033 DECAL, INSTRUCTION 429591 DECAL, CON RT SPD/LEV/PWST 428716 DECAL, CON LT WD/DEF 435356 OWNER’S MANUAL, ENGLISH 435357 OWNER’S MANUAL, FRENCH 1 inch = 25.4 mm...
  • Page 38 SERVICE NOTES...
  • Page 39 SERVICE NOTES...

  • Page 40: Warranty

    In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Outdoor Products Customer Service Dept. 9335 Harris Corners Parkway...

This manual is also suitable for:

96192003700Pr624es

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