Poulan Pro 421892 Owner's Manual
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Poulan Pro 421892 Owner's Manual

Poulan Pro 421892 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PR524
SNOW THROWER
Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
421892 Rev. 1 10.02.08 SBW
Printed in the U.S.A.

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  • Page 1 Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 421892 Rev. 1 10.02.08 SBW Printed in the U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the en- gine.
  • Page 4 PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE (2) SHEAR BOLTS 1/4-20 x 1-3/4 (1) SAFTEY IGNITION KEY (35062) CHUTE DEFLECTOR REMOTE CONTROL (1) LOCKNUT (2) CARRIAGE (2) FLAT 5/16-18 WASHERS (751153) 3/8-16 x 2.25 (1) MULTI- WRENCH (180684) (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD EXTRA SHEAR BOLTS AND NUTS (198636)

  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
  • Page 7 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

  • Page 8: Know Your Snow Thrower

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 SPARK PLUG SAFETY IGNITION CHOKE CON- TROL THROTTLE / ENGINE CONTROL RECOIL STARTER PRIM ER HANDLE NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT. AU GERS MEETS A.N.S.I.

  • Page 10: How To Use Your Snow Thrower

    The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - 00155 ments or repairs.

  • Page 11: To Move Forward And Backward

    DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLECTOR REMOTE CONTROL LEVER FIG. 12 USING THE CLEAN-OUT TOOL (See Fig. 13) In certain snow conditions, the discharge chute may be- come clogged with ice and snow. Use the clean-out tool to dislodge this blockage. When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the auger/impeller and all moving parts have...

  • Page 12: Before Starting The Engine

    TO ADJUST SKID PLATES (See Fig. 15) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.

  • Page 13: Before Stopping

    TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with a recoil starter. COLD START 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

  • Page 14: Lubrication Chart

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just - ments will need to be made periodically to properly maintain your snow thrower.

  • Page 15: To Change Engine Oil

    AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.

  • Page 16: To Adjust Snow Thrower Height

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.

  • Page 17: Service And Adjustments

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 19) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service centre/department.

  • Page 18: Service And Ad Just Ments

    SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 20) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

  • Page 19: Troubleshooting

    OTHER • Remove safety ignition key; store it in a safe place. • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. •...

  • Page 20: Repair Parts

    REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 2 (EXPLODED) 01.07.004-B 1 inch = 25.4 mm...
  • Page 21 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART DESCRIPTION 175321X479...
  • Page 22 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.07.017-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 3 (5x) 4 (5x)
  • Page 23 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.07.024-B 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART 420478...
  • Page 24 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART 404770X428 178633X428...
  • Page 25 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 26 REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART DESCRIPTION 412683X479...
  • Page 27 REPAIR PARTS HANDLES 01.05.004-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 01.08.003-A PART DESCRIPTION...
  • Page 28 REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 01.12.001-A PART DESCRIPTION...
  • Page 29 REPAIR PARTS HANDLES 01.10.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART 183352 184471...
  • Page 30 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) ITEM 43 EXPLODED 51 52 01.02.003-D...
  • Page 31 REPAIR PARTS DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10−24 X .625 402685X428 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4−20 402856X004 CLUTCH PLATE...
  • Page 32 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 01.03.005-B PART DESCRIPTION...
  • Page 33 REPAIR PARTS CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) 01.00.009-B 01.04.019-A PART...
  • Page 34 REPAIR PARTS WHEELS / BAG OF PARTS 01.06.001-A 01.14.008-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) PART 187831X421...
  • Page 35 Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL PR524 (96192001504) KEY PART DESCRIPTION 181037 DECAL, DANGER 187868 DECAL, POULAN PRO, HP/24" 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 187893 DECAL, POULAN PRO...

  • Page 36: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

This manual is also suitable for:

Pr524

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