Poulan Pro 421602 Owner's Manual
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Poulan Pro 421602 Owner's Manual

Poulan snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PR208

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
421602 09.02.08 CL
Printed in U.S.A.

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  • Page 1: Snow Thrower

    Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 421602 09.02.08 CL Printed in U.S.A.

  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON (1) DISCHARGE CHUTE ROTATOR HEAD MOUNTING (1) WASHER 3/8 (19131316) EXTRA SHEAR BOLTS AND NUTS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

  • Page 7: Know Your Snow Thrower

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 8 MUF FLER GAS O LINE FILLER CAP CHOKE CON- TROL SAFETY IGNITION ON / OFF SWITCH PRIM ER FUEL SHUT-OFF VALVE RECOIL STARTER HANDLE NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.

  • Page 9: How To Use Your Snow Thrower

    The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.

  • Page 10: To Move Forward And Backward

    TO THROW SNOW (See Fig. 13) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 11: Before Starting The Engine

    1. Shut off engine and wait for all moving parts to stop. 2. Adjust skid plates by loosening the hex nuts, then mov- ing skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely. HIGH POSITION (LOW GROUND CLEARANCE) LOW POSITION (HIGH GROUND CLEAR ANCE)

  • Page 12: Before Stopping

    TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with a recoil starter. COLD START 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

  • Page 13: Lubrication Chart

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 14: To Change Engine Oil

    BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

  • Page 15: To Remove Belt Cover

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped.

  • Page 16: To Replace Belts

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service centre/department.

  • Page 17: Storage

    TO REMOVE WHEELS (See Fig. 21) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

  • Page 18: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service centre/department. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position 5.

  • Page 19: Service Notes

    SERVICE NOTES...
  • Page 20 REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR208 (96192002100) AUGER HOUSING / IMPELLER ASSEMBLY 2 (EXPLODED) 01.07.004-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Page 21 AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X479 IMPELLER 196710 GEARBOX ASSEMBLY 188909...

  • Page 22: Auger Housing / Impeller Assembly

    AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) 01.07.001-A 01.07.024-B PART...
  • Page 23 AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.07.017-A PART DESCRIPTION 420493X479 AUGER ASSEMBLY LH 24...
  • Page 24 CONTROL PANEL / CHUTE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.09.001-A PART DESCRIPTION 404770X428 CHUTE WELDMENT 178633X428 DEFLECTOR WELDMENT...
  • Page 25 CONTROL PANEL / CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S.
  • Page 26 HANDLES 01.05.002-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.08.003-A PART DESCRIPTION 419800X479 PLOW HANDLE LH 419801X479 PLOW HANDLE RH 196944...
  • Page 27 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 412683X479 CONTROL PANEL 412681X479 CONTROL LEVER LH 412682X479 CONTROL LEVER RH 412679X008...
  • Page 28 HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.12.001-A PART DESCRIPTION 180480 IMPELLER ROD ASSEMBLY 405740 TRACTION ROD ASSEMBLY 180445...
  • Page 29 HANDLES 01.10.001-B NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 183352 184471 175262 DESCRIPTION CONSOLE PANEL SCREW 10−24 X .625 SCREW 10−24 X 1.25 1 inch = 25.4 mm...
  • Page 30 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. ITEM 43 EXPLODED 51 52 01.02.006-E 1 inch = 25.4 mm...
  • Page 31 DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10−24 X .625 402685X428 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4−20 402856X004 CLUTCH PLATE 416717X004...
  • Page 32 DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 188226 (assy of 1a,1b) AXLE ASSEMBLY 179352 AXLE SHAFT 184206...

  • Page 33: Chassis / Engine / Pulleys

    CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.00.030 PART DESCRIPTION - - - - - - LCT ENGINE MODEL PLMHK18600781DP 409346X428...
  • Page 34 CHASSIS / ENGINE / PULLEYS 01.04.025-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 409161 BELT COVER 179157...

  • Page 35: Wheels

    WHEELS 01.06.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 187831X417 WHEEL ASSEMBLY LH 187866X417 WHEEL ASSEMBLY RH 1 inch = 25.4 mm...

  • Page 36: Bag Of Parts

    BAG OF PARTS 01.14.009-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 169675 180684 73800600 19131316 198636 198638...
  • Page 37 IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 181037 DECAL, DANGER 421712 DECAL, POULAN 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 421643 DECAL, POULAN...

  • Page 38: Service Notes

    SERVICE NOTES...
  • Page 39 SERVICE NOTES...

  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

This manual is also suitable for:

Pr208

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