Poulan Pro 421469 Owner's Manual
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Poulan Pro 421469 Owner's Manual

Poulan Pro 421469 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PR8527ES

SNOW THROWER

Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
421469 08.06.08 TH
Printed in the U.S.A.

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  • Page 1: Snow Thrower

    Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 421469 08.06.08 TH Printed in the U.S.A.
  • Page 2 Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

  • Page 4: Assembly / Pre-Operation

    PARTS PACKED SEPARATELY IN CARTON ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
  • Page 5 ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely.

  • Page 6: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

  • Page 7: Safety Rules

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 8 SPARK PLUG SAFETY IGNITION CHOKE CON- TROL THROTTLE / ENGINE CONTROL RECOIL POWER (AUXILIARY) CORD STARTER PLUG ELECTRIC HANDLE START BUTTON PRIM ER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.

  • Page 9: How To Use Your Snow Thrower

    The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - 00155 ments or repairs.

  • Page 10: To Move Forward And Backward

    TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...

  • Page 11: Before Starting The Engine

    TO ADJUST SKID PLATES (See Fig. 17) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface.

  • Page 12: Before Stopping

    COLD START - ELECTRIC STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place. 2. Place throttle control in “FAST” position. 3.

  • Page 13: Maintenance Schedule

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower.

  • Page 14: To Change Engine Oil

    AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.

  • Page 15: To Adjust Snow Thrower Height

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating po si tion and hold the snow thrower han dles. Serious personal injury and/ or damage to the unit could occur if the snow thrower should fall during the belt chang ing process.

  • Page 17: Storage

    SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 22) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.
  • Page 18 CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder. 3. Pull recoil starter handle slowly a few times to dis trib ute oil. 4. Replace with new spark plug. STORAGE OTHER •...

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5.
  • Page 20 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 3 (5x) 4 (5x) PART...
  • Page 21 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 01.07.018-A 420495X479...
  • Page 22 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 2 (EXPLODED) 01.07.004-B 1 inch = 25.4 mm...

  • Page 23: Repair Parts

    SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 175321X479...
  • Page 24 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 404770X428 178633X428...
  • Page 25 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1.
  • Page 26 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 183346 178668...
  • Page 27 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS HANDLES PART 419798X479 419799X479 74780524 74780528 751153 NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. DESCRIPTION LOOP HANDLE LH LOOP HANDLE RH...
  • Page 28 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS HANDLES PART DESCRIPTION 412683X479 CONTROL PANEL 412681X479 CONTROL LEVER LH 412682X479 CONTROL LEVER RH 412679X008 TRACTION ROD ARM 420889X008 IMPELLER ROD ARM 412677 INTERLOCK ROD 412680 SPACER 169675 RETAINER 17060408 SCREW 1/4−20 X .50 414280 KNOB BLACK...

  • Page 29: Repair Parts

    SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS HANDLES NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 180480 405740...
  • Page 30 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. ITEM 43 EXPLODED 51 52 01.02.003-C...
  • Page 31 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEM- 17501010 SCREW 10−24 X .625 402685X428 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004...
  • Page 32 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS DRIVE 01.03.005-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART DESCRIPTION 188226...
  • Page 33 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.00.008-A PART - - - - - -...
  • Page 34 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS CHASSIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 01.04.019-A PART DESCRIPTION...

  • Page 35: Wheels

    SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS WHEELS 01.06.002-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. PART 187833X421 187865X421...
  • Page 36 SNOW THROWER - - MODEL NO. PR8527ES (96192001705) REPAIR PARTS BAG OF PARTS PART DESCRIPTION 198563 POWER CORD 169675 RETAINER PIN 180684 WRENCH 73800600 LOCKNUT 3/8−16 19131316 WASHER 3/8 198636 SHEAR BOLT 1/4−20 X 1−3/4 198638 SPACER 73800400 LOCKNUT 1/4−20 01.14.008-A NOTE: All component dimensions given in U.S.
  • Page 37 DECAL, POULON PRO, 8.5 HP/27" 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 187870 DECAL, POULON PRO 181033 DECAL, INSTRUCTION 415391 DECAL, TRACTION LEVER 415390 DECAL, AUGER LEVER 415475 DECAL, SPEED CONTROL 421469 OWNER’S MANUAL, ENGLISH 421470 OWNER'S MANUAL, FRENCH 1 inch = 25.4 mm...

  • Page 38: Service Notes

    SERVICE NOTES...
  • Page 39 SERVICE NOTES...

  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

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