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Poulan Pro 420925 Owner's Manual

Poulan pro snow thrower owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
961980022
SNOW THROWER
Always Wear Eye Protection During Operation
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
420925 08.11.08 SBW/TH
Printed in U.S.A.

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  Summary of Contents for Poulan Pro 420925

  • Page 1 Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury. 420925 08.11.08 SBW/TH Printed in U.S.A.
  • Page 2: Safety Rules

    Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. Look for this symbol to point out im- por tant safety precautions.
  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the en- gine.
  • Page 4 PARTS PACKED SEPARATELY IN CARTON (1) MULTI- WRENCH (180684) (1) SAFTEY IGNITION KEY (1) POWER CORD (35062) (198563) (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (2) SPACERS (2) LOCKNUTS (198636)
  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
  • Page 7 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 SPARK PLUG SAFETY IGNITION CHOKE CON- TROL THROTTLE / ENGINE CONTROL POWER RECOIL CORD ELECTRIC (AUXILIARY) PLUG START STARTER BUTTON HANDLE PRIM ER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT.
  • Page 10 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - 00155 ments or repairs.
  • Page 11: To Move Forward And Backward

    TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER...
  • Page 12: Before Starting The Engine

    ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal con di tions, such as a paved driveway or side walk, place skid plates in the highest position (lowest scraper clear ance) to give a 1/8" clearance between the scraper bar and the ground.
  • Page 13: To Start Engine

    TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C.
  • Page 14: Maintenance

    GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just - ments will need to be made periodically to properly maintain your snow thrower.
  • Page 15: To Change Engine Oil

    AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease.
  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or ad just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all mov ing parts have completely stopped. 4.
  • Page 17: Service And Adjustments

    SERVICE AND ADJUSTMENTS be replaced. It is recommended that the belt(s) be replaced by a qualified service center. NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time. The V-belts on your snow thrower are of special con struc tion and should be replaced by original equipment man u fac tur er (OEM) belts avail able from your nearest dealer.
  • Page 18: Storage

    SERVICE AND ADJUSTMENTS KLIK PIN (INSTALL IN OUTER HOLE OF AXLE ONLY) WHEEL FIG. 25 ENGINE See engine manual. Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an...
  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE Does not start 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5.
  • Page 20: Repair Parts

    REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 2 (EXPLODED) 01.07.004-B 1 inch = 25.4 mm...
  • Page 21 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) PART DESCRIPTION 175321X479...
  • Page 22 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 3 (5x) 4 (5x) 01.07.003-A...
  • Page 23 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY 01.11.001-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 01.07.019-A PART...
  • Page 24 REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 01.16.001-A 01.17.003-A PART...
  • Page 25 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 420337 LEVER/CABLE ROTATOR ASSEMBLY 17501010 SCREW 10−24 X .625 420678 ROTATOR HEAD 420677 ROTATOR PIVOT BRACKET 420675 PULLEY PIVOT 420674 CABLE ASSEMBLY NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. PART DESCRIPTION 188303...
  • Page 26 REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 404770X428 CHUTE WELDMENT 178633X428 DEFLECTOR WELDMENT 420673 DEFLECTOR CONTROL ASSEMBLY 420325 DEFLECTOR SEAL 414280 KNOB BLACK 128415 POP RIVET 17501010 SCREW 10−24 X .625 179829 SHOULDER SCREW 179246 PLASTIC WASHER 191730 NUT 1/4−20 72250505 CARRIAGE BOLT 5/16−18 X .50...
  • Page 27 REPAIR PARTS HANDLES PART DESCRIPTION 419800X479 PLOW HANDLE LH 419801X479 PLOW HANDLE RH 196944 PANEL BRACKET LH 196943 PANEL BRACKET RH 414515 HEATED HANDLE GRIP 74780512 CREW 5/16−18 X .750 74780524 SCREW 5/16−18 X 1.50 751153 NUT 5/16−18 155415 WASHER 178775 POP RIVET 1/8 NOTE: All component dimensions given in U.S.
  • Page 28 REPAIR PARTS HANDLES PART DESCRIPTION 412683X479 CONTROL PANEL 412681X479 CONTROL LEVER LH 412682X479 CONTROL LEVER RH 412679X008 TRACTION ROD ARM 420889X008 IMPELLER ROD ARM 412677 INTERLOCK ROD 412680 SPACER 169675 RETAINER 17060408 SCREW 1/4−20 X .50 414280 KNOB BLACK 414281 KNOB RED 178899 HANDLE KNOB...
  • Page 29 REPAIR PARTS HANDLES PART DESCRIPTION 180480 IMPELLER ROD ASSEMBLY 405740 TRACTION ROD ASSEMBLY 180445 SHIFTER ROD TOP 187716 SHIFTER ROD BOTTOM 180447 SPRING SLEEVE 178669 IMPELLER SPRING 180926 TRACTION SPRING 72270506 CARRIAGE BOLT 5/16−18 X .75 155377 NUT 5/16−18 169675 RETAINER NOTE: All component dimensions given in U.S.
  • Page 30 REPAIR PARTS HANDLES PART DESCRIPTION 413927 CONSOLE PANEL BLACK 178668 HEADLIGHT BEZEL 178666 HALOGEN HEADLIGHT 184471 SHOULDER SCREW 10−24 X .625 175262 SCREW 10−24 X 1.25 417760 GRIP SWITCH 405699 WIRE HARNESS 401620 BULB NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
  • Page 31 REPAIR PARTS DRIVE 01.03.002-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) PART DESCRIPTION 404923...
  • Page 32 REPAIR PARTS DRIVE NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) ITEM 43 EXPLODED 51 52 01.02.006-D...
  • Page 33 REPAIR PARTS DRIVE PART DESCRIPTION 198474 SPEED SELECTOR ASSEMBLY 17501010 SCREW 10−24 X .625 402685X428 END PLATE 17490508 SCREW 5/16−18 X .50 57079 WASHER 405485 CONTROL ARM 198580 CLEVIS PIN 403097X004 SHIFTER PLATE 402881 SHOULDER BOLT 403096X004 SHIFTER BRACKET 191730 NUT 1/4−20 402856X004 CLUTCH PLATE...
  • Page 34 REPAIR PARTS CHASSIS / ENGINE / PULLEYS 01.14.008-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 01.00.008-A PART...
  • Page 35 REPAIR PARTS CHASSIS / ENGINE / PULLEYS PART DESCRIPTION 192213 BELT COVER 179157 IMPELLER PULLEY 419744 TRACTION BELT 408007 IMPELLER BELT NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 01.04.019-A 1 inch = 25.4 mm...
  • Page 36: Wheels

    REPAIR PARTS WHEELS 01.15.003-A NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) 01.06.006-A PART DESCRIPTION...
  • Page 37 REPAIR PARTS WHEELS 01.15.001-A PART DESCRIPTION 405161 COVER 184471 SHOULDER SCREW 12000045 RETAINER RING 192126 WHEEL DRIVER 182466 RETAINER RING 187622 WHEEL LOBE 194941 CLUTCH SLIDE 179139 SPRING 189282 SQUARE KEY 194940 AXLE LOBE 174697 THRUST WASHER 193506X479 STEERING YOKE NOTE: All component dimensions given in U.S.
  • Page 38 REPAIR PARTS BAG OF PARTS NOTE: All component dimensions given in U.S. inches. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) PART DESCRIPTION 198563...
  • Page 39 Failure to do so could be hazardous, damage your snow thrower and void your warranty. SNOW THROWER - MODEL 961980022 (96198002200) PART DESCRIPTION 181037 DECAL, DANGER 187867 DECAL, POULAN PRO, 11 HP / 30" 181035 DECAL, DANGER, DEFLECTOR 181042 DECAL, DANGER 187892 DECAL, POULAN PRO...
  • Page 40: Warranty

    This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY In Canada contact: Poulan Pro, Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4...

This manual is also suitable for:

961980022