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Portable Electric Generator
Owner's Manual
MODEL: PPG 6000
IMPORTANT - Please make certain the person
who uses this generator thoroughly reads these
instructions and all other instructions provided to
ensure proper safety, use, and care of your new
portable electric generator.
420077 04.24.08 CL
Printed in U.S.A.
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Table of Contents
Related Manuals for Poulan Pro 420077
Summary of Contents for Poulan Pro 420077
- Page 1 MODEL: PPG 6000 IMPORTANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator. 420077 04.24.08 CL Printed in U.S.A.
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ...2 SAFETY RULES ... 3-4 SYMBOLS ... 5-7 FEATURES ... 8-9 ASSEMBLY ... 10-12 OPERATION ... 13-15 ELECTRICAL ...16 MAINTENANCE ... 17-19 STORAGE ...19 TROUBLESHOOTING ...20 WIRING DIAGRAM ...21 REPAIR PARTS ... 22-26 WARRANTY ... 27-29 PARTS ORDERING/SERVICING ... -
Page 3: Safety Rules
DANGER Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide will cause nausea, fainting, or death. • Operate generator ONLY outdoors. • Keep clearance on all sides of generator for adequate ventilation. • DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV). -
Page 4: Safety Rules
WARNING Unintentional sparking can result in fire or electric shock. WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR • Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug. WARNING Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C). -
Page 5: Symbols
Some of the following symbols may be used on this generator. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer. SYMBOL NAME Volts Amperes Hertz Watt Minutes Alternating Current Direct Current No Load Speed... -
Page 6: Save These Instructions
The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL DANGER: WARNING: CAUTION: CAUTION: SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE DEALER for repair. -
Page 7: Symbols
SAFETY LABELS The following labels are found on the generator. For your safety, please study and understand all of the labels before starting the generator. If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. FUEL WARNING DO NOT SMOKE when filling with gasoline. -
Page 8: Features
SPECIFICATIONS ENGINE Engine Type...4 Stroke, Overhead Valve Cylinder Discharge Capacity...389 cc Bore x Stroke...3.5 x 2.5 in. Cooling System...Forced Air Cooling Ignition System...Transistor Magnet Ignition Spark Plug...NGK or BP6ES Spark Plug Gap...0.28 - .031 in. Engine Oil Volume...1.2 qt. Oil Type (API-SG-SL)...SAE 10W30 Fuel Volume...6.6 gal. -
Page 9: Features
KNOW YOUR GENERATOR See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. GROUNDING TERMINAL The grounding terminal is used to assist in properly grounding the generator to help protect against electrical shock. -
Page 10: Assembly
ASSEMBLY The following tools are required for assembly 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. ( See Figure 3.) Wheel Assembly...1 Handle Assembly...1 Foot Assembly...1 ITEM NUMBER QUANTITY Fig. - Page 11 INSTRUCTIONS This product requires assembly. Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. Make sure that all items listed in the unassembled parts list are included.
- Page 12 INSTALLING WHEEL ASSEMBLY See Figure 5. Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) Slide wheel over axle extension. Slide flat washer on axle extension. Install hex nut on axle extension and tighten to secure.
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Page 13: Operation
GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING FASTENER is provided on the generator end (Figure 7). -
Page 14: Oxygenated Fuels
DANGER: Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this generator. - Page 15 If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percentages of oxygenates: Ethanol (ethyl or grain alcohol) 10% by volume.
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Page 16: Electrical
DON'T OVERLOAD GENERATOR CAPACITY Make sure the generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps: 1. Select the items you will power at the same time. 2. -
Page 17: Maintenance
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Poulan Pro Authorized Service Center. GENERAL MAINTENANCE... -
Page 18: Cleaning Fuel Sediment Cup
CLEANING FUEL SEDIMENT CUP See Figure 15. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use. Turn the fuel valve to the off position. -
Page 19: Storage
CLEANING SPARK ARRESTER See Figure 17. Remove the eight 5 mm screws from the muffler protector, then remove muffler protector. Remove the 4 mm screw from the spark arrester and remove the spark arrester. Use a brush to remove carbon deposits from the spark arrester screen. -
Page 20: Troubleshooting
TROUBLESHOOTING PROBLEM Engine will not start AC receptacle does not work Generator makes a “spark knock” or “pinging” noise If problem persists after trying the above solutions, please call 1-866-237-1049 for your nearest authorized service center. POSSIBLE CAUSE Engine switch is OFF No fuel Oil level is low Check spark plug condition... -
Page 21: Wiring Diagram
PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 WIRING DIAGRAM... -
Page 22: Repair Parts
DECALS PART DESCRIPTION 419397 Decal, Logo 419938 Decal, Rewind Cover 419939 Decal, Control Panel 420413 Decal, Danger Label 420820 Decal, Fuel Valve 420821 Decal, Air Filter Maintenance 420822 Decal, Choke 420823 Decal, Fuel Level 420824 Decal, Danger 420825 Decal, Hot Surface... -
Page 23: Control Panel Assembly
CONTROL PANEL ASSEMBLY PART DESCRIPTION Td2000-c03-2000 Control Panel Assy Td2006-c03-0100 Control Panel Comp Td9001-c03-0000 Case,control Panel B057890006002070b Bolt hex m6×20 B061770006000060b Nut hex m6 Td2310-c03-0000 Circuit Breaker 23a B000970206000000b Washer plain w6 B000930006000000b Washer spring w6 B057890006002070b Bolt m6×20 Td2611-c03-0100 Harness Assy B., Wire Td2410-c03-0100 Socket,120v... - Page 24 MUFFLER ASSEMBLY PART DESCRIPTION 18000-qc03-0000 Muffler Comp Td5004-b98-0000 Muffler Side Protector Td5003-b98-0000 Muffler Outer Protector Comp. Td5002-c03-0000 Muffler Inner Protector Comp. Td5006-b98-0000 Protector Muffler Seal 18100-pb52-0000 Exhaust Pipe Comp. 18066-mb32-0100 Exhaust Pipe Gasket (A) 18066-mb32-0000 Exhaust Pipe Gasket (B) Td5001-b98-0000 Muffler Stay Comp.
- Page 25 AIR FILTER ASSEMBLY PART DESCRIPTION 12104-mb32-0000 Breather Tube 16101-mb32-0100 Air Cleaner Element 16106-mb32-0000 Air Cleaner Separator Plastic 16127-mb32-0000 Air Cleaner Case Rear Td4121-c01-0000 Air Cleaner Stay 16105-mb32-0200 Air Cleaner Cover Case Front 16109-mb32-0000 Gemel 16102-mb32-0000 Air Cleaner Seal B061700004000060b Nut 4mm B061770106000060b Nut, M6 B061770106000060b Nut, M6...
- Page 26 FRAME & FUEL TANK ASSEMBLY PART DESCRIPTION Td6110-b98-0400 Tank Comp., Fuel Td6008-b98-0000 Fuel Tank Seal Td6120-b98-0000 Fuel Filler Cap Comp. Td6130-b93-0000 Fuel Filter Td6140-b93-0000 Meter Assy.,fuel B057890006003070b Bolt, Flange, M6×30 Td6003-b93-0000 Tank Cushion Washer Td6002-b93-0000 Bush B090740005001000b Screw, Flat, M5×10 17020-jc79-0200 Tube Clip, (B8) T2999706300130185 Fuel Tube, W3.5×W10×165...
- Page 27 The warranty explains your rights and responsibilities under the emissions control warranty which is provided to you by General Power Products Company. Poulan Pro provides a limited warranty for purchasers of new products on a separate sheet. The emissions control warranty applies only to the emissions control system of your product. If there is a conflict in terms between the emissions control warranty and the Poulan Pro Limited Warranty, the emissions control system war- ranty shall apply.
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Page 28: Warranty
EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts AIR FILTER ASSY INCLUDES: FILTER...X...X SPARK SCREEN...X CARBURETOR ASSY INCLUDES: HEAT DAM GASKETS FUEL TANK ASSY INCLUDES: FUEL LINES...X FUEL CAP ...X FUEL FILTER IGNITION ASSY INCLUDES SPARK PLUG...X ALL EMISSIONS–RELATED PARTS ARE WARRANTED FOR TWO YEARS, OR FOR THE PERIOD OF TIME PRIOR TO PART'S FIRST SCHEDULED REPLACEMENT—WHICHEVER COMES FIRST. - Page 29 This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. LIMITED WARRANTY Poulan Pro HOP Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA...
- Page 30 SERVICE NOTES...
- Page 31 SERVICE NOTES...
- Page 32 Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Poulan Pro Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-866-237-1049 for your nearest Poulan Pro Authorized Service Center.