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PZ4822 Operator´s manual Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. English...
OPERATOR’S MANUAL Contents Contents...1 Introduction ...3 Congratulations...3 General ...3 Driving and Transport on Public Roads ...3 Towing ...3 Operating ...3 Good Service ...4 Manufacturing Number ...4 Symbols and Decals ...5 Safety Instructions...7 General Use...7 Personal Safety Equipment ...9 Driving on Slopes...9 Children...10 Maintenance ...11 Transport...14...
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WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
Introduction Congratulations Thank you for purchasing a Poulan ride-on mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine’s performance.
Good Service Poulan’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual.
SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx. xx xxxxxxxx xxxxx xxx xx. Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
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SYMBOLS AND DECALS Read Shut off engine Operators & remove key Manual before performing any maintenance or repair work. Whole Severing body of fingers exposure & toes. to thrown objects. Moving sharp blades under cover English- Keep a safe Use on distance from slopes no the machine.
SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
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SAFETY INSTRUCTIONS • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light.
SAFETY INSTRUCTIONS Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen.
SAFETY INSTRUCTIONS • Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes. • Do not try to stabilize the machine by putting your foot on the ground. •...
SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
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SAFETY INSTRUCTIONS • Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow. General Maintenance • Never operate machine in a closed area. •...
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SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can explode and cause serious injury/damage.
SAFETY INSTRUCTIONS run over or into anything. If necessary, make repairs before starting. • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine.
SAFETY INSTRUCTIONS Customer responsibilities • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your mower. • Follow the instructions under "Maintenance” and "Storage” sections of this owner’s manual. • This machine has no brain. Use yours! WARNING! This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, bush-covered or grass-covered...
Controls This operator’s manual describes the Poulan Zero Turn Rider. The rider is fitted with a Briggs and Stratton four-stroke engine developing 22 horse power. Transmission from the engine is made via two belt-driven hydrostat transaxles, one for each drive wheel. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.
Recommended air pressure is 15 psi (1 bar). Tracking must be checked on a flat and level concrete or blacktop surface. If unit still does not track straight, contact a Poulan workshop for adjustment. CONTROLS Motion control levers WARNING!
2. Seat adjustment knobs The seat can be adjusted lengthways. When making adjustments, loosen the four knobs under the seat pan, after which the seat can be moved backward or forward. Do not forget to tighten the knobs. 3. Fuses The fuses are located in the right front corner of the engine compartment.
4. By pass linkages When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame, below the rear engine guard. • Raise the deck into the highest cutting position.
5. Refueling The machine has one fuel tank, just behind the seat. The tank capacity is 3 gallons (11.4 liters). The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethanol fuel.
7. Ignition Switch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before re- trying.
10. Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically.
12. Cutting height pedal The deck cutting height is obtained by pressing the foot pedal forward to lift the deck. To lower the deck, you apply pressure to the top side of the foot pedal and allow it to pivot while allowing the lift arm to rotate to the rear of the unit.
Operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest when first operating the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with controls.
Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section). • Check that there is sufficient fuel in the fuel tank. • Adjust the seat to the desired position.
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Disengage the mower blades by depressing the blade switch. Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. If the engine is cold, the throttle control should be pushed forward to its choke position.
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Press in and turn the ignition key to the start position. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before re-trying.
To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
Running Release the parking brake by moving the lever downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. Move the steering controls to the neutral position (N).
Turning on the spot can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. Operating on hills Read the Safety Instructions "Driving on Slopes" in the "Safety Instructions". WARNING! Do not drive up or down hills with slopes greater than...
Mowing Tips • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2 1/2" (64 mm) during the cool season and over 3"...
Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing the blade switch.
Moving by Hand WARNING! No adjustments or maintenance to be carried out unless: - the engine is stopped, - the ignition key has been removed, - the parking brake is on. When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages.
Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.
Maintenance Check/adjust throttle cable Check the condition of belts, belt pulleys, etc. Change the engine oil Replace the engine oil filter Clean/replace the spark plugs Replace the air filter (paper filter) Check the caster wheels (every 200 hours) Clean the cooling fins Replace the air cleaner’s pre-filter Check/adjust the mower deck Check the engine valve clearance...
Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance. For recommended spark plug, see Technical Data. Remove the ignition cable boot and clean around the spark plug. Remove the spark plug with a spark plug socket wrench.
Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position.
Checking the Engine's Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is...
Replacing the Air Filter If the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter, the spark plug can become fouled. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedule for the proper service interval).
Perform a stand still test and check that there is a braking action. To adjust the parking brake, contact the Poulan service workshop. WARNING! Faulty adjustment can cause an accident.
Checking the V-belts WARNING! No adjustments or maintenance to be carried out unless: • The engine is stopped. • The ignition key has been removed. • The parking brake is on. Deck belt V-belts are not adjustable. Replace belts if they begin to slip from wear. Deck belt removal WARNING! Idler arm is spring loaded.
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Deck belt installation NOTE: For ease in installing the deck belt, refer to the routing decal on bottom of seat. • Wrap the deck belt around the electric clutch pulley that is located on the engine shaft. • Route the belt forward between the EZT (E-Series Zeroturn Transaxles) and up onto the deck.
EZT belt To replace EZT (E-Series Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parking brake. EZT belt removal NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s •...
Checking the Blades In order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged. WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling.
• Install new or re-sharpened blade with stamped "GRASS SIDE" facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing. • Install and tighten blade bolt securely. Torque blade bolt to 27-35 ft/lb (35-45 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated.
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To level deck Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See “Technical Data” under Transmission. If tires are under or over inflated, you can not properly adjust your deck.
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Front-to-back adjustment IMPORTANT INFORMATION Deck must be leveled side-to-side, prior to leveling front to back. If the following front to back adjustment is required, be sure to adjust both front and rear linkages equally so the deck will stay level side to side. To obtain the best cutting performance, the deck should be adjusted so the front tip of the blades are approximately 1/8"...
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To adjust anti-scalp rollers Deck has anti-scalp rollers. Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions.
Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck.
Lubrication Lubrication Schedule Lubrication schedule 12/12 Every year Lubricate with grease gun 1/52 Every Week 1/365 Every day General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulfide grease.
Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang it vertically.
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Place the machine on a flat surface. Remove the yellow cap and fit a hose to the drain valve. Place a container under the engine where the hose from the oil drain valve exits. Remove the dipstick and open the drain valve by turning and pulling out the black sleeve.
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Checking the oil level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level.
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The oil filter holds 0.1 liters of oil. Transmission The transmission is maintenance free. There is no need for level checks or oil changes. If a leak occurs, replace the unit or contact your Poulan dealer. LUBRICATION English-...
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem The engine will not start. The starter motor does not turn the engine over. The engine runs rough. English- Cause • The blade switch is engaged. • The steering controls are not locked in the neutral position.
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TROUBLE SHOOTING GUIDE The engine seems weak. The engine overheats. Battery not charging. The machine moves slowly, unevenly, or not at all. Mower deck not engaging. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter.
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TROUBLE SHOOTING GUIDE Uneven mowing results. The machine vibrates. English- • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspending for the mower deck is uneven. • The blades are blunt. •...
Storage Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can foul the carburetor and disrupt engine function.
Technical Data Engine Manufacturer Briggs and Stratton Type Intek Single Power 22 hp / 16.18kW Lubrication Oil capacity excl filter 1.5 qt / 1.4 liter Oil capacity incl filter 1.6 qt / 1.5 liter Engine oil SAE 5W30, 10W30 Synt. (See viscocity digram) SAE 30 Mineral API SF-SJ...
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Equipment Cutting width 48” / 122cm Cutting height 1.5”- 4” / 3.8 - 10.2 cm Uncut circle Number of blades Blade length 16 1/2” / 419mm Nose rollers Sprung standard seat Standard Hinged armrests Hour meter Standard Blade engagement 85 ft/lb Warner Deck construction 12 gauge, stamped steel Productivity...
Accessories Head lights BioClip attachment (Mulch clip) Collection system Utility box Torque Specifications ·Engine crankshaft bolt ·Deck pulley bolts ·Lug nuts ·Blade bolt ·Standard ¼” fasteners ·Standard 5/16” fasteners ·Standard 3/8” fasteners ·Standard 7/16” fasteners ·Standard ½” fasteners When this product is worn out and no longer used, it shall be returned to the reseller or other party for recycling.
CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (Californian emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual.
Service Journal Action Delivery Service 1. Charge the battery. 2. Adjust the tire pressure of all wheels to 1 bar (15 PSI). 3. Mount the steering controls in the normal position. 4. Connect the to the cables for the seat’s safety switch.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Sharpen/Replace mower blades if required. 2. Lubricate the caster wheels. 3. Check the tire pressures. 4. Check battery with cables. 5. Check/clean the engine’s cooling air intake. 6. Clean the air cleaner’s pre-filter (foam). English-...
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plug. 5. Clean the cooling fins on the engine and transmission. 6.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (Oil-foam) (300 hours). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5.