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MODEL NO. COGT22H48A
22.0 HP 48 INCH
GARDEN TRACTOR
•
Assembly
•
Operation
•
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Maintenance
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
191491 Rev. 1 03.11.04 RD
PRINTED IN U.S.A.
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Table of Contents
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Summary of Contents for Poulan Pro COGT22H48A
- Page 1 MODEL NO. COGT22H48A 22.0 HP 48 INCH GARDEN TRACTOR • Assembly • Operation • Maintenance • For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Service and Adjustments • Storage • Troubleshooting • Repair Parts 191491 Rev.
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Page 2: Table Of Contents
TABLE OF CONTENTS Warranty ... 2 Safety Rules ... 3 Product Specifi cations ... 6 Assembly/Pre-Operation ... 8 Operation... 12 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi... -
Page 3: Safety Rules
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. WARNING: In order to prevent ac- cidental starting when setting up, trans- port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark... - Page 4 • Follow the manufacturer’s rec om men d- a tions for wheel weights or coun ter - weights to improve stability. • Use extra care with grass catchers or other at tach ments. These can change the stability of the machine. •...
- Page 5 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless ab so - lute ly necessary.
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Page 6: Product Specifi Cations
PRODUCT SPECIFICATIONS Gasoline 5 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter: W/O Filter: 3.75 Pints Spark Plug: Champion QC12YC (Gap: .040") Ground Speed Forward: (MPH): Reverse: Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging... -
Page 7: Unassembled Parts
UNASSEMBLED PARTS Steering Wheel Adapter (1) Large Flat Washer (4) Retainer Springs (double loop) (4) Wheels (4) Washers 3/8 x 3/4 x 14 Ga. Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Steering Wheel Steering Sleeve Gauge Wheels (4) Clevis Pins (4) Shoulder Bolt (4) Locknut 3/8-16... -
Page 8: Assembly/Pre-Operation
ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. - Page 9 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
- Page 10 Retainer Spring Shoulder Ad just ing Bolt Gauge Wheel 3/8-16 Center 3/8 Washer Locknut INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake. 1.
- Page 11 12. If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion. 13. Raise deck to highest position. 14. Adjust gauge wheels before op er at ing mower as shown in the Operation sec- tion of this manual. CHECK TIRE PRESSURE The tires on your tractor were overinfl...
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Page 12: Operation
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE HIGH NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions... - Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Choke Control Throttle Control...
- Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
- Page 15 The cutting height range is ap prox i mate ly 1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
- Page 16 TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest posi- tion with at tach ment lift control.
- Page 17 6. Insert key into ignition and turn key clock wise to start position and release key as soon as engine starts. Do not run starter con tin u ous ly for more than fi fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again.
- Page 18 7. Sitting in the tractor seat, start en gine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves ap- prox i mate ly fi ve (5) feet, slowly move motion control lever to reverse po si tion.
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Page 19: Maintenance
MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) - Page 20 TRACTOR Always observe safety rules when per- form ing any main te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be ad just ed. (See “TO ADJUST BRAKE”...
- Page 21 BATTERY Your tractor has a battery charging sys tem which is suf fi cient for normal use. How- ev er, periodic charging of the bat tery with an automotive charger will ex tend its life. • Keep battery and terminals clean. •...
- Page 22 Oil Drain Valve To Open To Close Drain Tube 4. After oil has drained completely, close the drain valve turning clock wise. Use the 7/16" (11mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten. 5.
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Page 23: Service And Adjustments
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in “DISENGAGED” position. 3. Turn ignition key to “STOP” and remove key. 4. - Page 24 NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
- Page 25 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. En gage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. CAUTION: Rod is spring loaded. Have a fi...
- Page 26 13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. REINSTALL MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE BELT” illustration in this section of manual). 14. Install belt into upper groove of R.H. mandrel pulley and around both idlers.
- Page 27 BELT INSTALLATION - 1. Install new belt around engine pulley fi rst, then around transaxle pulley and lastly into all the idler pulleys. 2. Check to be sure belt is positioned cor- rectly and is on proper side of all belt keepers.
- Page 28 IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
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Page 29: Storage
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl... -
Page 30: Troubleshooting
TROUBLESHOOTING CHART: PROBLEM CAUSE Will not start 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine fl ooded. 4. Bad spark plug. 5. Dirty air fi lter. 6. Dirty fuel fi lter. 7. Water in fuel. 8. Loose or damaged wiring. 9. - Page 31 TROUBLESHOOTING CHART: PROBLEM CAUSE Loss of power 5. Low oil level/dirty oil. (continued) 6. Faulty spark plug. 7. Dirty fuel fi lter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fi ns. 12.
- Page 32 TROUBLESHOOTING CHART: PROBLEM CAUSE Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 5. Check tires for proper air 6. Worn, bent or loose blade. 7.