Electrical Wiring - Fujitsu ASYG09KXCA series Installation Manual

6.6.3. Pipe connection
• The fl are connection shall not be performed indoors.
Be sure to Install the pipe against the port on the indoor unit correctly. If the centering
is improper, the fl are nut cannot tighten smoothly. If the fl are nut is forced to turn, the
threads will be damaged.
Do not remove the fl are nut from the indoor unit pipe until immediately before con-
necting the connection pipe.
Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order
to tighten the fl are nut correctly.
Tighten the fl are nuts with a torque wrench using the specifi ed tightening method.
Otherwise, the fl are nuts could break after a prolonged period, causing refrigerant to
leak and generate hazardous gas if the refrigerant comes into contact with a fl ame.
Connect the piping so that the control box cover can easily be removed for servicing
when necessary.
In order to prevent water from leaking into the control box, make sure that the piping
is well insulated.
When the flare nut is tightened properly by your hand, hold the body side coupling with a
wrench, then tighten with a torque wrench. (See the table below for the flare nut tightening
torques.)
Torque wrench
Indoor unit pipe
(Body side)
Flare nut [mm (in.)]
6.35 (1/4) dia.
9.52 (3/8) dia.
12.70 (1/2) dia.
15.88 (5/8) dia.
19.05 (3/4) dia.
Do not remove the cap from the connection pipe before connecting the pipe.

7. ELECTRICAL WIRING

Be careful not to generate a spark as follows for using a fl ammable refrigerant.
• Do not remove the fuse while the power is on.
• Do not disconnect the wiring while the power is on.
• It is recommended to position the outlet connection in a high position. Place the
cords so that they do not get tangled.
7.1. Wiring system diagram
• Before connecting the wires, make sure the power supply is OFF.
• Every wire must be connected fi rmly.
• No wire should be allowed to touch refrigerant tubing, the compressor, or any mov-
ing part.
• Loose wiring may cause the terminal to overheat or result in unit malfunction. A fi re
hazard may also exist. Therefore, be sure all wiring is tightly connected.
• Connect wires to the matching numbers of terminals.
INDOOR UNIT
TERMINAL
Earth (Ground) line
WARNING
CAUTION
Tighten with 2 wrenches.
Holding wrench
Flare nut
Connection pipe
Tightening torque [N·m (kgf·cm)]
16 to 18 (160 to 180)
32 to 42 (320 to 420)
49 to 61 (490 to 610)
63 to 75 (630 to 750)
90 to 110 (900 to 1,100)
CAUTION
WARNING
OUTDOOR UNIT
Power line
Control line
Please connect to the
specifi ed terminal.
7.2. Indoor unit wiring
(1) Remove the intake grill. (Refer to "9.1. Intake grill removal and installation".)
(2) Remove the tapping screw for the wire cover and remove the wire cover.
Wire cover
Screw
(3) Remove the tapping screw and while minding the cable clamp hook, remove the cable
clamp.
Cable clamp
Screw
Hook
7.3. How to connect wiring to the terminals
Caution when wiring cable
To strip off the insulation of a lead wire, always use a special tool such as a wire stripper.
If there is no special tool, carefully strip off the insulation by using a knife or other utensil.
(1) Use ring terminals with insulating sleeves as shown in the fi gure to connect to the
terminal block.
(2) Securely clamp the ring terminals to the wires by using an appropriate tool so that the
wires do not come loose.
Strip : 10 mm
(3) Connect specifi ed wires securely, and fasten them so that there is no stress applied on
the terminals.
(4) Use a screwdriver with an appropriate bit size to tighten the terminal screws. Using of
screwdriver with inappropriate bit size will damage the screw heads, and the screws
will not be tightened properly.
(5) Do not overtighten the terminal screws. Otherwise, the screws may break.
Screw with special washer
Ring terminal
Wire
Terminal blocks
(6) See the table for the terminal screw tightening torques.
Tightening torque [N·m (kgf·cm)]
M4 screw
• Match the terminal block numbers and connection cable colors with those of the
outdoor unit. Incorrect wiring may cause a fi re.
• Connect the connection cables fi rmly to the terminal block. Imperfect installation may
cause a fi re.
• When fi xing the connection cable with the cable clamp, always fasten the cable at the
plastic jacket portion, but not at the insulator portion. If the insulator is chafed, electric
leakage may occur.
• Always connect the earth (ground) wire. Improper earthing (grounding) work can
cause electric shocks.
• Do not use the earth (ground) screw for the indoor unit to the outdoor unit unless it is
specifi ed.
Ring terminal
Sleeve
Screw with special washer
Ring terminal
Wire
1.2 to 1.8 (12 to 18)
CAUTION
En-7