Related Manuals for Poulan Pro 191697
Summary of Contents for Poulan Pro 191697
- Page 1 MODEL NO. CO24H48STA 24.0 HP 48 INCH LAWN TRACTOR For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 191697 03.01.04 TR PRINTED IN U.S.A.
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Page 2: Table Of Contents
TABLE OF CONTENTS Warranty ... 2 Safety Rules ... 3 Product Specifi cations ... 6 Assembly/Pre-Operation ... 8 Operation... 13 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi... -
Page 3: Safety Rules
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. WARNING: In order to prevent ac- cidental starting when setting up, trans- port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark... - Page 4 • Follow the manufacturer’s rec om men d- a tions for wheel weights or coun ter - weights to improve stability. • Use extra care with grass catchers or other at tach ments. These can change the stability of the machine. •...
- Page 5 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless ab so - lute ly necessary.
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Page 6: Product Specifi Cations
PRODUCT SPECIFICATIONS Gasoline 4.0 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter: W/O Filter: 3.75 Pints Spark Plug: Champion QC12YC (GapP: .040") Ground Speed Forward: (MPH): Reverse: Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging... -
Page 7: Unassembled Parts
UNASSEMBLED PARTS Steering Wheel Adapter (1) Large Flat Washer Gauge Wheels (4) Adjusting Bar (4) Retainer Springs (double loop) (4) Locknut 3/8-16 (4) Washers 3/8 x 3/4 x 14 Ga. (4) Clevis Pins (4) Wheels (4) Shoulder Bolt Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Steering Wheel... -
Page 8: Assembly/Pre-Operation
ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. - Page 9 INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
- Page 10 TO ATTACH NOSE ROLLER 1. Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely. NOTE: Be sure bracket tabs are po si - tioned in tab holes in mower brackets. 2. Position nose roller between brackets and install rod and retainer spring.
- Page 11 INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake. 1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway bar to left side of mower deck. 2.
- Page 12 CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
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Page 13: Operation
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL HIGH LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE OVER TEMP FUEL LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions... - Page 14 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Hourmeter Ammeter Throttle Control Clutch/Brake Pedal...
- Page 15 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs.
- Page 16 • The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice.
- Page 17 • To restart movement, slowly re lease parking brake and clutch/brake ped al. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion.
- Page 18 TO START ENGINE When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the trans mis sion en gaged position.
- Page 19 NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive sys tem. 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing free- wheel control in engaged position (See “TO TRANSPORT”...
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Page 20: Maintenance
MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) - Page 21 TRACTOR Always observe safety rules when per- form ing any main te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be ad just ed. (See “TO ADJUST BRAKE”...
- Page 22 Corrosion and dirt on the battery and termi- nals can cause the battery to “leak” power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable fi rst then RED bat tery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry.
- Page 23 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stub- born dried gum fi bers. AIR FILTER Your engine will not run properly using a dirty air fi...
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Page 24: Service And Adjustments
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4. - Page 25 9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack- ets. NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin.
- Page 26 BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Nut “D” Trunnion Front Plate Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. En gage parking brake. 2. Lower mower to its lowest position. 3.
- Page 27 OND ARY) DRIVE BELT Park the tractor on level surface. En gage parking brake. 1. Remove mower (See “TO REMOVE MOWER” in this section of manual). 2. Remove screws from R.H. and L.H. mandrel covers and re move covers. REMOVE MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE BELT”...
- Page 28 TO CHECK AND ADJUST BRAKE Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
- Page 29 TRANSAXLE MOTION CON TROL LE- VER NEUTRAL AD JUST MENT The motion control lever has been pre set at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tight en. 2.
- Page 30 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable fi rst from chassis and then from the fully charged battery. 2.
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Page 31: Storage
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl... -
Page 32: Troubleshooting
TROUBLESHOOTING CHART: PROBLEM CAUSE Will not start 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine fl ooded. 4. Bad spark plug. 5. Dirty air fi lter. 6. Dirty fuel fi lter. 7. Water in fuel. 8. Loose or damaged wiring. 9. - Page 33 TROUBLESHOOTING CHART: PROBLEM CAUSE Loss of power 6. Faulty spark plug. (continued) 7. Dirty fuel fi lter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fi ns. 12. Dirty/clogged muffl er. 13.
- Page 34 TROUBLESHOOTING CHART: PROBLEM CAUSE Poor grass 3. Wet grass. discharge (continued) 4. Mower deck not level. 5. Low/uneven tire air pressure. 5. Check tires for proper air 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower.