Poulan Pro 191603 Owner's Manual

18.0 hp 42 inch lawn tractor

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MODEL NO. CN1842STA
18.0 HP 42 INCH
LAWN TRACTOR
Assembly
Operation
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Maintenance
Service and Adjustments
Storage
Troubleshooting
Repair Parts
191603 02.27.04 TR
PRINTED IN U.S.A.

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Summary of Contents for Poulan Pro 191603

  • Page 1 LAWN TRACTOR • Assembly • Operation • Maintenance • For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Service and Adjustments • Storage • Troubleshooting • Repair Parts 191603 02.27.04 TR PRINTED IN U.S.A.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty ... 2 Safety Rules ... 3 Product Specifi cations ... 6 Assembly/Pre-Operation ... 8 Operation... 11 Maintenance Schedule ... 16 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...
  • Page 3: Safety Rules

    IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. WARNING: In order to prevent ac- ci den tal starting when setting up, trans- port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark...
  • Page 4 • Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide ob sta cles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. •...
  • Page 5 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless ab so - lute ly necessary.
  • Page 6: Product Specifi Cations

    PRODUCT SPECIFICATIONS Gasoline 1.25 Capacity and Unleaded Type: Regular Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30(below 32°F) Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: Reverse: Tire Pressure: Front: 14 PSI Rear:...
  • Page 7: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Insert (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut Steering Wheel Adapter (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Oil Drain Tube For Future Use Keys (2) Keys Steering Wheel (1) Hex nut 1/2-20 1/4-28 Steering Seat...
  • Page 8: Assembly/Pre-Operation

    ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness.
  • Page 9 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- sem ble adjustment bolt, lockwasher and fl at washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat.
  • Page 10 INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold defl ector shield in up right po si tion. 2. Place front of mulcher plate over front of mower deck open ing and slide into place, as shown. 3. Hook front latch into hole on front of mower deck.
  • Page 11: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE HIGH NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Attachment Clutch Lever Ammeter Throttle/Choke...
  • Page 13 The op er a tion of any trac tor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op er at ing your trac tor or per form ing any ad just ments or repairs.
  • Page 14 over 6 inches in height should be mowed twice. Make the fi rst cut rela- tively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
  • Page 15 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or metha- nol) can attract moisture which leads to separation and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer.
  • Page 16: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)
  • Page 17 TRACTOR Always observe safety rules when per- form ing any main te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be ad just ed. (See “TO ADJUST BRAKE”...
  • Page 18 NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or cov ers. Adding or checking level of elec tro lyte is not necessary. TO CLEAN BATTERY AND TER MI NALS Corrosion and dirt on the battery and terminals can cause the battery to “leak”...
  • Page 19 MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could cre- ate a fi re hazard and/or dam age. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi...
  • Page 20: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR AD JUST MENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4.
  • Page 21 Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD- UCT SPECIFICATIONS” section of this man u al). If tires are over or underinfl ated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT •...
  • Page 22 BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See “TO REMOVE MOW ER” in this sec tion of manual). 2. Work belt off both mandrel pulleys and idler pulleys.
  • Page 23 Engine Pulley Clutching Idler Stationary Idler Center Span Keeper Transaxle Pulley TO AD JUST STEER ING WHEEL ALIGN- MENT If steering wheel crossbars are not hor i zon tal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal.
  • Page 24 WARNING: Do not short bat tery ter- mi nals by al low ing a wrench or any other object to contact both terminals at the same time. Before con nect ing battery, re- move metal bracelets, wrist watch bands, rings, etc. Positive terminal must be connected fi...
  • Page 25: Storage

    Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...
  • Page 26: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE Will not start 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine fl ooded. 4. Bad spark plug. 5. Dirty air fi lter. 6. Dirty fuel fi lter. 7 Water in fuel. 8. Loose or damaged wiring. 9.
  • Page 27 TROUBLESHOOTING CHART PROBLEM CAUSE Loss of power 3. Build-up of grass, leaves and 3. Clean un der side of mower (continued) trash under mower. 4. Dirty air fi lter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel fi lter. 8.
  • Page 28 TROUBLESHOOTING CHART PROBLEM CAUSE Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower.

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