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Poulan Pro 188737 Owner's Manual

Poulan pro lawn tractor owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL:
PD18542STA
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Do Not Throw Away
02478
WARNING:
Read this Owner's Man u al and follow all Warn-
ings and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
188737 11.18.03 MH
Printed in U.S.A.

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Summary of Contents for Poulan Pro 188737

  • Page 1 ALWAYS WEAR EYE PROTECTION DURING OPERATION Do Not Throw Away 02478 WARNING: Read this Owner's Man u al and follow all Warn- ings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry. 188737 11.18.03 MH Printed in U.S.A.

  • Page 2: Safety Rules

    SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting.
  • Page 3 SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER 3.5 PINTS W/O FILTER 3.0 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: 2nd 1.5 3rd 2.4 REVERSE:...

  • Page 5: Contents Of Hardware Pack

    CONTENTS OF HARDWARE PACK Steering Wheel Steering Boot Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (4) Retainer Springs (4) Locknut 3/8-16 (4) Shoulder Bolt Steering Wheel Steering Insert Extension Shaft (1) Locknut 1/2-20 (1) Locknut 1/4-28 Gauge Wheels (double loop) (4) Wheels...

  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.

  • Page 7: Assemble Gauge Wheels To Mower

    SEAT SEAT PAN FLAT WASHER ADJUSTMENT KNOB FIG. 2 CHECK BATTERY (See Fig. 3) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

  • Page 8: Assembly

    INSTALL MULCHER PLATE (See Fig. 5) (If previously removed) • Raise and hold defl ector shield in up right po si tion. • Place front of mulcher plate over front of mower deck open ing and slide into place, as shown. •...

  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. REVERSE NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions...
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. AMMETER THROTTLE/ CHOKE CONTROL...

  • Page 11: How To Use Your Tractor

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 12 TO ADJUST GAUGE WHEELS (See Fig. 8) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

  • Page 13: Before Starting The Engine

    BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.

  • Page 14: Operation

    MOWING TIPS • Mower should be properly leveled for best mowing per- for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming.

  • Page 15: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

  • Page 16: Maintenance

    TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

  • Page 17: Clean Air Screen

    • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustment sec tion of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours and replace if necessary.
  • Page 18 IN-LINE FUEL FILTER (See Fig. 16) The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired. • With engine cool, remove fi...

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...

  • Page 20: To Level Mower Housing

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.
  • Page 21 SERVICE AND ADJUSTMENTS IDLER PULLEYS MANDREL PULLEYS FIG. 22 TO CHECK AND ADJUST BRAKE (See Fig. Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
  • Page 22 SERVICE AND ADJUSTMENTS • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) posi- tion. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.

  • Page 23: Interlocks And Relays

    SERVICE AND ADJUSTMENTS • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. • Connect BLACK grounding cable to negative (-) ter- mi nal with remaining hex bolt and keps nut. Tighten securely.

  • Page 24: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...

  • Page 25: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine fl ooded. Bad spark plug. Dirty air fi lter. Dirty fuel fi lter. 7. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.

  • Page 26: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.

  • Page 27: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) WHITE BLACK BLACK...
  • Page 28 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) ELECTRICAL D .C...
  • Page 29 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 176689 Box Battery 176138 Switch Interlock 183759 Harness Socket Light 4152J Bulb, Light # 1156 4799J Cable Battery 146147 Cable Battery 6 Ga. Red w/16 wire 44" 175158 Fuse 73510400...
  • Page 30 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) CHASSIS chassis_elite sv_pro_...
  • Page 31 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 179174X010 Panel Dash Rh 17490608 Screw Thdrol 3/8-16 x 1/2 183393X428 Hood 126938X...
  • Page 32 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) DRIVE drive-fender_49...
  • Page 33 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) DRIVE PART DESCRIPTION - - - - - - Transaxle Peerless (206-545C) (Order parts from transaxle manu- facturer) 146682 Spring Return Brake T/a Zinc 123666X Pulley Transaxle 18” tires 12000028 Ring Retainer # 5100-62 121520X Strap Torque 30 Degrees 17060512...

  • Page 34: Steering Assembly

    TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) STEERING ASSEMBLY steering_pl.lt_47...
  • Page 35 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) STEERING ASSEMBLY PART DESCRIPTION 184704X428 Wheel Steering 184706 Axle Asm Cast Iron LT 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring Klip #t5304-75 175121...
  • Page 36 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) SEAT ASSEMBLY seat_lt.knob_1 PART DESCRIPTION 188712 Seat 140551 Bracket Pivot Seat 8 720 71110616 Bolt Fin Hex 3/8-16 unc x 1 19131610 Washer 13/32 x 1 x 10 Ga. 145006 Clip Push-In 73800600 Nut Hex w/Ins.
  • Page 37 Decal Ins Strg Whl 173587 Decal Fend Refl ector Rh 173589 Decal Fend Refl ector Lh WHEELS AND TIRES 4,10 PART 160396 186163 145005 179768X428 179769X428 138311 188737 188738 PART 59192 65139 106222X 59904 106732X421 278H 9040H 106108X421 122082X 7152J 104757X421 NOTE: All component dimensions given in U.S.

  • Page 38: Optional Equipment

    TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) ENGINE OPTIONAL EQUIPMENT Spark Arrester PART DESCRIPTION 170551 Control, Throttle 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 - - - - - - - Engine Briggs Model 31P777 (Order Parts from Engine Mfg.) 137352 Muffl...
  • Page 39 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) MOWER LIFT PART DESCRIPTION 159461 Wire Asm Inner/Sprg W/plunger 159476 Shaft Asm Lift RH w/Inf 178981 Pin Groove 2" 12000002 E Ring #5133-62 19211621 Washer 21/32 x 1 x 21 Ga. 120183X Bearing Nylon Blk 629 Id 125631X Grip Handle 124526X...

  • Page 40: Mower Deck

    TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) MOWER DECK 42_deck_man-t-path_4.
  • Page 41 TRACTOR - - MODEL NUMBER PD1842ST (PD18542STA) MOWER DECK PART DESCRIPTION 182032X421 Mower Deck Assembly, 42" 72140506 Bolt 138017 Bracket Asm Fr. Sway Bar 3/42 165460 Bracket Asm Deck 42" Sway Bar 4939M Retainer Spring 178024 Bar Sway Deck 850857 Bolt 3/8-24 x 1.25 Gr.
  • Page 42 SERVICE NOTES...
  • Page 43 SERVICE NOTES...
  • Page 44 SERVICE NOTES...
  • Page 45 The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...

  • Page 46: Warranty

    POLICY ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will,at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.

  • Page 48: Parts And Service

    PARTS AND SERVICE Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

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Pd18542sta

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