Poulan Pro 183044 Owner's Manual
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Poulan Pro 183044 Owner's Manual

Poulan Pro 183044 Owner's Manual

Poulan pro lawn tractor owner's manual
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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL:
PR17542STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
Do Not Throw Away
02478
Read the Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
183044 07.23.02 TR
Printed in U.S.A.

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  • Page 1 PR17542STB LAWN TRACTOR Always Wear Eye Protection During Operation Do Not Throw Away 02478 Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. 183044 07.23.02 TR Printed in U.S.A.

  • Page 2: General Operation

    SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting.

  • Page 3: Table Of Contents

    Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

  • Page 4: Product Specifications

    PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.00 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR:...
  • Page 5 UNASSEMBLED HARDWARE Steering Wheel Steering Steering Wheel Insert Sleeve (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 Steering Extension Shaft (1) Locknut 1/2-20 Keys (1) Locknut 1/4-28 Steering (2) Mulcher Blades Wheel Adapter Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Slope Sheet (2) Keys...

  • Page 6: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing.
  • Page 8 I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or...

  • Page 10: Know Your Tractor

    KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. AMMETER CHOKE CONTROL CLUTCH/ BRAKE PEDAL...

  • Page 11: How To Use Your Tractor

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 12 TO ADJUST GAUGE WHEELS (See Fig. 7) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

  • Page 13: Before Starting The Engine

    BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
  • Page 14 • Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired. •...

  • Page 15: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

  • Page 16: Operator Presence System

    TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

  • Page 17: Clean Air Screen

    NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak”...
  • Page 18 TO SERVICE PRE-CLEANER • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE •...

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...

  • Page 20: To Level Mower Housing

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD- UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

  • Page 21: To Replace Mower Blade Drive Belt

    SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 21) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See “TO REMOVE MOWER”...
  • Page 22 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 23) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See “TO REMOVE MOWER” in this section of this manual.) •...
  • Page 23 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 26) WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
  • Page 24 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. •...
  • Page 25 SERVICE AND ADJUSTMENTS TO ADJUST CHOKE CONTROL (See Fig. 31) The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 26: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

  • Page 27: Troubleshooting Points

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.
  • Page 28 TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
  • Page 29 TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH BLUE IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) WHITE BLACK...

  • Page 30: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 ELECTRICAL D .C...

  • Page 31: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 ELECTRICAL PART DESCRIPTION 144927 Battery 12 Volt 35 Amp 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Battery Box 176138 Switch Interlock Push-In 175685 Harness Socket Light 4152J Bulb, Light # 1156 4799J...

  • Page 32: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16x.75 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 145660 Clip Tinnerman 172106...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 DRIVE...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 DRIVE PART DESCRIPTION - - - - - - Transaxle Peerless (206-545C) (Order parts from transaxle manufacturer) 146682 Spring Return Brake T/a Zinc 123666X Pulley Transaxle 18" tires 12000028 Ring Retainer # 5100-62 121520X...

  • Page 36: Steering Assembly

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 STEERING ASSEMBLY...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 STEERING ASSEMBLY PART DESCRIPTION 180656 Wheel Steering 172393 Axle Asm Cast Iron LT 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 12000029 Ring Klip #t5304-75...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 SEAT ASSEMBLY PART DESCRIPTION 171683 Seat 140551 Bracket Pivot Seat 8 720 71110616 Bolt Fin Hex 3/8-16 Unc X 1 19131610 Washer 13/32 X 1 X 10 Ga 145006 Clip Push-In 73800600...

  • Page 39: Wheels And Tires

    WHEELS AND TIRES 4,10 PART 172743 160396 176307 173587 173589 145005 179768X428 Pad Footrest LH 179769X428 Pad Footrest RH 138311 183044 183045 PART 59192 65139 170455 59904 106732X421 Rim Asm 6"front Service 278H 9040H 106108X421 Rim Asm 8"rear Service 170456...

  • Page 40: Optional Equipment

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 ENGINE PART DESCRIPTION 170771 Control Th/ch Flag 17720408 Screw Hex Thd Cut 1/4-20x1/2 - - - - - - - - Engine, Briggs Model 407777 (Order Parts From Engine Manufacturer) 149723 Muffler Exhaust 159955...

  • Page 42: Mower Deck

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 MOWER DECK 153 154...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 MOWER DECK PART DESCRIPTION 165892X421 Mower Deck Assembly, 42" 72140506 Bolt 138017 Bracket Asm Fr. Sway Bar 3/42 165460 Bracket Asm Deck 42" Sway Bar 4939M Retainer Spring 178024 Bar Sway Deck 850857...
  • Page 44 TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 MOWER LIFT 17 18...

  • Page 45: Mower Lift

    REPAIR PARTS TRACTOR - - MODEL NUMBER PR17542STB, PRODUCT NUMBER 954 56 78-26 MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon Blk 629 Id...
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 NOTES...

  • Page 49: Limited Warranty

    The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
  • Page 50 POLICY ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will,at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL...

  • Page 51: Suggested Guide For Sighting Slopes For Safe Operation

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.

  • Page 52: Parts And Service

    PARTS AND SERVICE...

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