Related Manuals for Poulan Pro 181223
Summary of Contents for Poulan Pro 181223
- Page 1 MODEL NO. PC1538A 15 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 181223 Rev. 1 06.03.02 RH PRINTED IN U.S.A.
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Page 2: Safety Rules
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. - Page 3 Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al- ways look down and behind before and while backing.
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Page 4: Table Of Contents
PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS... -
Page 5: Unassembled Parts
UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Steering Extension Shaft Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 Steering Boot (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 (1) Locknut 5/16-18 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2... -
Page 6: Assembly
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. -
Page 7: How To Set Up Your Tractor
HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY”... -
Page 8: Assembly
TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. •... -
Page 9: Operation
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE REVERSE ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION DANGER, KEEP HANDS AND FEET AWAY OPERATION REVERSE FORWARD... - Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. THROTTLE/ CHOKE CONTROL CLUTCH/ BRAKE PEDAL...
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Page 11: How To Use Your Tractor
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. - Page 12 TO OPERATE MOWER (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut.
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Page 13: Operation
ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. -
Page 14: Maintenance Schedule
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level... -
Page 15: Operator Presence System
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). -
Page 16: Clean Air Screen
CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •... - Page 17 CUSTOMER RESPONSIBILITIES SCREWS BLOWER HOUSING AIR SCREEN OIL FILL TUBE ASSEMBLY ENGINE COOLING FINS FIG. 12 AIR FILTER (See Fig. 13) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season.
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Page 18: Service And Adjustments
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •... -
Page 19: To Level Mower Housing
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD- UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. - Page 20 SERVICE AND ADJUSTMENTS R.H. SUSPENSION ARM MANDREL PULLEY RETAINER SPRING MANDREL PULLEY FIG. 20 TO ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
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Page 21: To Start Engine With A Weak Battery
SERVICE AND ADJUSTMENTS WASHERS RETAINING RING AXLE COVER SQUARE KEY (REAR WHEEL ONLY) FIG. 23 TO START ENGINE WITH A WEAK BATTERY (See Fig. 24) CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. - Page 22 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. •...
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Page 23: Storage
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. -
Page 24: Troubleshooting Points
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter. - Page 25 TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
- Page 26 SERVICE NOTES...
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Page 27: Schematic
TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) WHITE BLACK... -
Page 28: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 ELECTRICAL... - Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery 176138 Switch Interlock 175685 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga 11"red 146147...
- Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 CHASSIS...
- Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 CHASSIS NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 174619 Chassis 176554 Drawbar, Stretch 17060612 Screw 3/8-16 x 3/4 155272 Bumper, Hood/Dash 168336X010 Dash 72140608 Bolt, Carriage 3/8-16 x 1 174996 Panel Dash LH...
- Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 DRIVE...
- Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 DRIVE PART DESCRIPTION - - - - - - - - - Transaxle (See Breakdown) Peerless 205-544C 146682 Spring Return Brake T/a Zinc 123666X Pulley Transaxle 18" tires 12000028 Ring Retainer # 5100-62 121520X...
- Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 STEERING...
- Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 STEERING NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 140044X428 Wheel Steering 175131 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga 19272016...
- Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
- Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 ENGINE PART DESCRIPTION 170551 Control Th/ch Flag 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 - - - - - - - - Engine, B&S 28U707 (Order parts from engine manufacturer) 137352 Muffler Exhaust B&S 165291...
- Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 SEAT PART DESCRIPTION 127426X Seat 140551 Bracket Seat Pivot 71110616 Bolt Hex 3/8 - 16 X 1 19131610 Washer 13/32 X 1 X10Ga. 145006 Clip Push-In Hinged 73800600 Nut Lock Hex w/Ins 3/8 - 16 124181X...
- Page 39 181553 Decal, Hood LH 145005 Decal, Caution, Battery 156369 Decal, Oper Inst. 136832 Decal, V-Belt Sch. WHEELS & TIRES 4,10 PART 138311 181223 181224 Available accessories not included with mower: MK38 LSB42 LC05 LBD48 CH11 PART 59192 65139 106222X 59904 106732X427 Rim assembly, 6"front...
- Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 MOWER LIFT 17 18...
- Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg w/plunger 159471 Shaft Asm Lift RH 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon Blk 629 Id 109413X...
- Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 MOWER DECK 153 154...
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Page 43: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 MOWER DECK PART DESCRIPTION 170280 Mower Housing Assembly 72140506 Bolt Carriage 5/16-18 x 3/4 138017 Bracket Asm Fr. Sway Bar 169970 Bracket Deck Sway Bar 38"/42" 4939M Retainer Spring 178024 Bar Sway Deck... - Page 44 SERVICE NOTES...
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Page 45: Warranty
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. -
Page 46: Warranty
P O L I C Y ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or... - Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.