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PRGT2046B LAWN TRACTOR Always Wear Eye Protection During Operation Do Not Throw Away WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. 178500 3.5.01 TR Printed in U.S.A.
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting.
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Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
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INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing.
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I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.
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IMPORTANT: Check belt for proper routing in all mower pulley grooves. • Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. • If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. •...
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE ATTACHMENT REVERSE CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION DANGER, KEEP HANDS AND FEET AWAY OPERATION REVERSE FORWARD...
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. THROTTLE CONTROL CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT...
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
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TO ADJUST GAUGE WHEELS (See Fig. 10) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired. •...
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
CUSTOMER RESPONSIBILITIES TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. •...
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CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. •...
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SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8"...
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SERVICE AND ADJUSTMENTS • Be sure spring is hooked in secondary idler arm and sway-bar bracket. • Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.
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SERVICE AND ADJUSTMENTS TRACTOR V-BELT DRIVE SCHEMATIC VIEWED FROM L.H. SIDE OF TRACTOR CLUTCHING FLAT IDLER ENGINE ABOVE BELT PULLEY KEEPER V-IDLER BELT KEEPER BELT TWISTS ENGINE PULLEY V-IDLER AS VIEWED FROM BOTTOM FIG. 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly...
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SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 32) CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged.
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SERVICE AND ADJUSTMENTS ADJUSTMENT BOLT JAM NUT FIG. 34 TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. •...
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.
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TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
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TRACTOR - - MODEL NUMBER PRGT2046B SCHEMATIC AMMETER (OPTIONAL) BLACK IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M + G + A1 NONE ON + LIGHTS B + A1 L + A2 B + A1 NONE START B + S + A1 NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED...
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B ELECTRICAL D .C...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B ELECTRICAL PART DESCRIPTION 144926 Battery 74760412 Bolt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 150109 Holdown Battery Front Mount 145769 Nut Push Nylon 1/4" 153664 Switch Interlock Push-In 166184...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B CHASSIS AND ENCLOSURES...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B CHASSIS AND ENCLOSURES PART DESCRIPTION 175465 Rail, Frame RH 175282 Drawbar, Gt 73680700 Nut, Crownlock 7/16-14Unc 163976X428 Dash 157882 Dash Asm., Lower 17720408 Screw, Thd Cut 1/4-20 x 1/2 145166 Support, Battery 175259X428 Hood Asm., Pnt 121794X Cover, Access...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B GROUND DRIVE...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B GROUND DRIVE PART DESCRIPTION 7563R Washer, Thrust, Axle 17490508 Screw Thdrol 5/16-18 x 3/4 73680600 Nut, Crownlock 3/8-16 76020412 Pin, Cotter 149176 Wheel, Hub Assembly 12000034 Klip, Ring 140080 Bolt, Hub 142509 Disc, Brake 136927 Yoke, Brake Disc...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B STEERING ASSEMBLY 37,39 38,40...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel, Steering 178557 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip #T5304-75 121232X...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B ENGINE SPARK ARRESTER KIT...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B ENGINE NOTE: All component dimensions given in U.S. inches PART DESCRIPTION - - - - - - - Engine Briggs Model No. 407777 (Order parts from engine manufacturer) 149723 Muffler 121361X Pulley V-Idler 177748 Keeper Asm Belt Engine Vgt 175287...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B SEAT ASSEMBLY PART DESCRIPTION 171684 Seat 140551 Bracket, Pivot Seat 140675 Strap, Fender Asm. 127018X Bolt, Shoulder 5/16-18 x .62 145006 Clip, Push-In Hinged 73800600 Nut, Lock Hex w/Ins. 3/8-16 Unc 124181X Spring, Seat Cprsn.
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B LIFT ASSEMBLY 35 73...
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REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046B LIFT ASSEMBLY PART DESCRIPTION 121006X Rod Asm., Lever 177535 Shaft Asm., Lift Vgt 159189 Lever Asm., Lift Rh 12000022 E-Ring Truarc #5133-87 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 125631X Grip, Handle Fluted 170770...
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1.