CAME BK-221 Installation Manual
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CAME BK-221 Installation Manual

CAME BK-221 Installation Manual

Automation for sliding gates bk series
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AUTOMATION
FOR SLIDING GATES
INSTALLATION MANUAL
BK-221
EN
English

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Summary of Contents for CAME BK-221

  • Page 1 AUTOMATION FOR SLIDING GATES INSTALLATION MANUAL BK-221 English...
  • Page 2 4.1 Gearmotor The BK-221 gearmotor is designed and built by CAME CANCELLI AUTOMATICI S.p.A. and it meets the safety standards in force. The case consists partly of cast aluminium, inside of which operates the non-reversible electromechanical gearmotor, and partly of a covering in ABS plastic inside of which is an electronic card and the transformer.

  • Page 3: Parts Description

    4.3 Parts description GEARMOTOR UNIT Gearmotor Board cover support End-stop fl aps ZBK10 basic control board Electric board front cover Release door Base plate Securing screws Plates for securing screws Nuts ACCESSORIES R001 - Cylinder lock with DIN keys BSF - Braking device B4353 - Chain transmission device CCT - Simple 1/2”...

  • Page 4: Installation

    5 Installation Only expert, qualified personnel must carry out the installation, in full compliance with the applicable law. 5.1 Preliminary checks Before actually installing the gate operator, your are required to: • Check that the leaf is rigid and compact and that the rollers are in good working order and properly greased; •...
  • Page 5 BK-221 unit Key-operated selector switch Control board incorporated Flashing light indicating door movement Radio receiver Antenna Limit-switch tabs Safety photocells Rack Photocell column Closure stop 5.4 Motor to base anchorage The following applications are only examples, as the space required for unit installation and the accessories vary depending on dimensions and therefore it is up to the installer to select the best solution.

  • Page 6: Unit Installation

    5.5 Unit installation During the initial phase of installation, the feet should protrude by 5-10 mm. in order to allow for alignment, anchorage of the rack and further adjustments. Perfect alignment with the guide rail is made possible by the (paten-ted) built-in regulation system, which consists of: - slots for horizontal adjustment;...
  • Page 7 5.7 Attaching the switch tabs Position the limit-switch tabs (whose positions determine the limits of gate travel) on the rack. Note: do not allow the gate to strike the mechanical stops in the open or closed positions. 5.8 Manual release of the gearmotor To open the access door, insert the key A, push down and rotate clockwise.

  • Page 8: Control Board

    6 Control board 6.1 General description Use 230V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency. Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power. All connections are protected by quick-fuses –...

  • Page 9: Electrical Connections

    6.3 Electrical connections Gearmotor, endstop and encoder Description of the standard electrical connections for left-hand installations 230V (A.C.) motor with encoder Black Orange White Orange Opening microswitch Closing microswitch Capacitor Modifications to the electrical connections for right-hand installations White Invert the gearmotor (U-V) and (FA-FC) endstop phases. Capacitor Power supply for accessories Cable lug with bolt and washer for connecting to earth.
  • Page 10 Warning devices Movement fl ashing light Open-gate status light (Contact range: 230V – 25W max). (contact range: 24V – 3W max) - Flashes during the gate’s opening and - Signal that gate is open; turns off when closing phases. gate is closed. or in alternative Courtesy lamp (Contact output: 230 V - 60 W max.) - Auxiliary connection for suitably positioned external...
  • Page 11 Safety devices DIR photocells Confi gure either (N.C.) contacts CX or CY, input for safety devices such as photocells, that comply with EN 12978 standards. See CX or CY input functions in: - C1 «re-open during closing phase», When the gate leaf is closing, opening the contact triggers the inversion of the direction of movement until the gate leaf is fully open.
  • Page 12 6.4 Electrical connection to operate the photocells’ safety test (DIR) (DOC) At each open/close command, the card check the photocells’ effi ciency. Any problems with the photocells will cause the (PROG) Led to fl ash on the electronic card, which cancels any commands from the radio transmitter or push-button.
  • Page 13 The <> keys are for: - shifting from one menu item to another - increase or decrease values The ESC key is for: - exiting the menu WWW.CAME.IT - cancelling modifications ZBK10 The ENTER key is for: - entering the menu - confirming and memorising set values the <...>...

  • Page 14: Menu Structure

    < Backup data > < Backup data > ENTER < Slave > < Slave > > ooooooo ooooooo ••• ••• > WWW.CAME. IT WWW.CAME. IT < Startup Msg > < Startup Msg > ENTER Reading Reading ZBK10 ZBK10 <Restore backup> <Restore backup>...
  • Page 15 < Autom.Clos. > < Autom.Clos. > < ON > < ON > ENTER > < OFF > < OFF > > > < 2-7 Command > < 2-7 Command > <Open Close> <Open Close> ENTER > <Op. -Stop-Cl.> <Op. -Stop-Cl.> >...
  • Page 16 7.4 Main menu LANGUAGE LANGUAGE FUNCTIONS FUNCTIONS TIMING ADJ. TIMING ADJ. English English Press ENTER for 1 second ADJUSTMENTS ADJUSTMENTS RADIO USRS RADIO USRS INFO INFO 7.5 Language menu Select language: selects among the languages displayed. < LANGUAGE > < LANGUAGE > LANGUAGE LANGUAGE LANGUAGE...
  • Page 17 Pre-flashing: after an opening or closing command, the fl ashing light, connected to E-EX, starts fl ashing before the gate begins its run (to set the time, see “Pre-fl ashing timing” from the Adjust Timings menu < LANGUAGE > < LANGUAGE > LANGUA ANGUA English...
  • Page 18 CY input: N.C. safety contact input, lets you pair up the following functions: C1 (re-opening during closing), C2 (re-closing during opening), C3 (partial stop), C4 (obstacle stall), or, deactivated < LANGUAGE > < LANGUAGE > English English < CY Input > <...
  • Page 19 Safety test: Allows the card to check the efficiency of any safety devices (i.e. photocells) after every opening or closing command. < LANGUAGE > < LANGUAGE > ANGUA ANGUA English English < < Safety Test Safety Test > > Safety Test Safety Test FUNCTIONS FUNCTIONS...
  • Page 20 7.7 Time setting menu Automatic closing: to set the waiting time when gate is in the open position. Once this time is elapsed, the gate closes automatically. The waiting time can be set to between 0” and 120”. < LANGUAGE > <...
  • Page 21 7.8 Users Radio Menu New user: to create a new user and assigned function (see detailed function on chap. 7.12). The user will be assigned a number (max. 250 users) with a function. < LANGUAGE > < LANGUAGE > Related Func. Related Func.
  • Page 22 Load memory: to load the data saved on the memory roll onto card < LANGUAGE > < LANGUAGE > ANGUA ANGUA Reading Reading English English < Restore backup > < Restore backup > ooooooo ooooooo ••• FUNCTIONS FUNCTIONS FUNCTION FUNCTION TIMING ADJ.
  • Page 23 Gate-run sensitivity: to calibrate the amperometric sensitivity that controls the force generated by the motor during movement; if the force exceeds the calibrated level, the system intervenes by reversing the direction of movement. < LANGUAGE > < LANGUAGE > English English <...
  • Page 24 Use the ENTER key to shift the cursor forwards, ESC to shift it backwards and < > to select the letter or number. Confirm the text by pressing ENTER for a few seconds. < LANGUAGE > < LANGUAGE > English English < Startup Msg > < Startup Msg > - WWW.CAME. IT - WWW.CAME. IT FUNCTIONS FUNCTIONS FUNCTION FUNCTION ZBK10 ZBK10 TIMING ADJ.
  • Page 25 7.11 Decoding card Insert the AF radio card which command the operator and insert, modify or remove any users using the transmitter. Insert the memory roll to save and upload the registered users onto another card. E EX 26V 17V 0 10 11 TS 1 2 3 3P 4 5 7 2 CX CY C7 C8 2 A B + E D FC FA F TOUCH...
  • Page 26 7.13 Modifying user (modifying the function) 1) From the Users Radio menu, select 2) Select the user number or name for “Modify User”. Press ENTER to confirm. which you wish to modify the assigned function and press ENTER to confirm. Modify User Modify User Modify User...
  • Page 27 7.15 Net address The “NET address” function is set when connecting two paired operators. Connect the two cards using the (2-A-B) terminals and insert the RSE cards into both. On the “MASTER” card you have selected, make all of the required electrical connections and set the functions and adjustments (see specific paragraphs).

  • Page 28: Safety Instructions

    8 Safety instructions Important safety instructions This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses. Avoid working close to the hinges or other moving mechanical parts.

  • Page 29: Periodic Maintenance

    9 Maintenance 9.1 Periodic maintenance Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly; remove any obstructions. We suggest checking the state of lubrication and tightness of the anchoring screws on the operator. -To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing.

  • Page 30: Extraordinary Maintenance

    Periodic maintenance log for end-user (every 6 moths) Signature Date Notes 9.3 Extra-ordinary maintenance The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specialised firms. N.B.: Any extraordinary maintenance must be performed by specialised technicians. Extra-ordinary maintenance log Installer’s stamp Operator name...

  • Page 31: Phasing Out And Disposal

    CAME CANCELLI AUTOMATICI S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection system at its plants, to ensure that environmental safeguarding. We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations strategies, by simply following these brief guidelines when disposing: DISPOSING THE PACKING MATERIALS The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty, by...
  • Page 32 (+34) 91 52 85 009 127273, Moscow Moscow (+34) 91 46 85 442 (+7) 495 739 00 69 (+7) 495 739 00 69 (ext. 226) CAME United Kingdom Ltd. CAME United Kingdom Ltd. GREAT BRITAIN PORTUGAL CAME Portugal CAME Portugal...

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