Polaris Outlaw 9921488 Owner's Manual

Polaris Outlaw 9921488 Owner's Manual

Polaris industries all-terrain vehicles owner's manual
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Summary of Contents for Polaris Outlaw 9921488

  • Page 3 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
  • Page 4 Visit us at www.polarisindustries.com...
  • Page 5 POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 6 ATV are thoroughly inspected at various intervals. For safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and rec- ommendations in this manual. If you have any questions about the ATV, contact a Polaris dealer for assistance.
  • Page 7 Before you ride your new Polaris ATV, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner's manual.
  • Page 8: Table Of Contents

    Maintenance ... . 110 Specifications ... 172 Polaris Products ..174 Troubleshooting ..176 Warranty .
  • Page 9: Safety

    Safety Understand the Warnings Always follow the age guidelines for your ATV. Never allow a younger child to ride on or drive the ATV. Make sure all operators have completed an approved ATV safety training course such as the SVIA RiderCourse and understand all warnings and the owner's manual before driving the ATV.
  • Page 10 Safety Safety Training ATV safety training is a top priority for Polaris. When you purchased your new ATV, your dealer instructed you on the authorized ATV RiderCourse available to you and your eligi- ble family members. This training is included in the purchase price of your ATV. Polaris...
  • Page 11 Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury.
  • Page 12 Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precau- tions.
  • Page 13 Follow all operating procedures. • Never operate an ATV without proper instruction. Take a training course. Pur- chasers of a new Polaris ATV and age eli- gible family members are entitled to take the ATV RiderCourse Enrollment Express at (800) 887-2887 or visit www.atvsafety.org for information...
  • Page 14 • Never operate an ATV without wearing an approved helmet that fits properly. Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket, and long pants. • Never consume alcohol or drugs before or while operating this ATV. •...
  • Page 15 Do not turn at excessive speed. • Always have the ATV checked by an authorized Polaris dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 16 • Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turn- ing technique described in this manual on level ground.
  • Page 17 FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764. • Wet brakes may have reduced stopping ability. Test your brakes after leaving water.
  • Page 18: Equipment Modifications

    The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
  • Page 20: Youth Section

    Youth Section...
  • Page 21: Know Your Atv

    Know Your ATV PARENTS: Polaris Youth ATVs are equipped with a speed control system to allow adults to limit the speed of the vehicle for the rider's skill and experience. More information on speed limiting functions can be found beginning on page 138.
  • Page 22 Before you have an adult start the engine for you for the first time, let's learn about the con- trols on your new ATV. 1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly.
  • Page 23 4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 80.
  • Page 24 5. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it's tightly closed. Always have an adult put gas in your ATV.
  • Page 25 7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The left lever controls the rear brake. The right lever controls the front brake. Always squeeze both brake levers at the same time. Always squeeze both brake levers at the same time or you could lose control of the ATV and be seriously injured.
  • Page 26 8. Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine. 9. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive.
  • Page 27 Know Your ATV Let's review the three ways to stop the engine of your ATV: 1. Push the engine stop switch down. 2. Pull the tether strap off the ATV. 3. Turn the key off.
  • Page 28: Pre-Ride Check

    ATV safely. Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride. Pre-Ride Check...
  • Page 29 Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride. Have an adult check to see if your ATV needs more gas. Children must never add their own gasoline.
  • Page 30 If you used the storage area under the seat, make sure the seat is locked in place. Have an adult check the engine oil level when the engine is cold. The engine is very hot after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own.
  • Page 31: Riding Rules

    Riding Rules Now you're ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you're driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.
  • Page 32 Always wear the right kind of clothing and safety gear when riding your ATV. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you're driving.
  • Page 33 Riding Rules Always attach the tether strap to your right wrist and to the ATV before riding. Make sure you know where you're going to drive before your ATV is started. Make sure the area is safe all around your ATV. Your ATV is made for one person.
  • Page 34 Never ride alone. An adult should always be watching you in case you need help. Always drive within the sight of an adult. Never ride on public trails. Don't ride your ATV on roads or over railroad tracks. Your ATV makes noise that will keep you from hearing cars, trucks or trains that may be coming towards you.
  • Page 35 Respect your ATV; respect your environment; and you will earn the respect of everyone. Enjoy riding your new Polaris ATV!
  • Page 36: Adult Section

    Adult Section...
  • Page 37: Safety Decals

    ATV, always read and follow the instructions of the decals on the ATV. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. The part num-...
  • Page 38: Operation Warning

    - pavement may seriously affect handling and control. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
  • Page 39: Age Warning

    Safety Decals Age Warning WARNING • Kids under age 6 should NEVER oper- ate this ATV. Kids under 6 have an increased chance of losing control, which could result in severe injury or death. • Adult supervision is required. • Make sure operators follow Owner's Manual and labels.
  • Page 40: Tire Pressure Warning

    Safety Decals Tire Pressure Warning WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control, resulting in SEVERE INJURY OR DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 3 (20.7) REAR 3 (20.7) MAXIMUM WEIGHT CAPACITY, INCLUDING DRIVER AND CARGO, IS 90 LBS.
  • Page 41: No Passenger Warning

    Safety Decals No Passenger Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
  • Page 42: Clutch Cover Warning

    Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not touch clutch cover, cover may become hot. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or...
  • Page 44: Driver Warnings

    Driver Warnings Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your child's safety. Be sure to explain to your young driver that the following hazards MUST be avoided at all times.
  • Page 45 HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the ATV RiderCourse offered by Polaris through the SVIA. They should then regularly practice the skills learned in the course and the oper- ating techniques described in the Owner's Manual.
  • Page 46 Driver Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. Even though a child may be within the age group for which some ATVs are recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident.
  • Page 47 Driver Warnings WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Carrying a passenger greatly reduces your ability to balance and control this ATV. Carrying a passenger could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 48 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces, including sidewalks, paths, parking lots and driveways. WHAT CAN HAPPEN The ATV tires are designed for off-road use. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
  • Page 49 Driver Warnings POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any paved or unpaved public street, road or highway. In many states it is illegal to operate ATVs on public streets, roads and highways.
  • Page 50 Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV without wearing protective gear. WHAT CAN HAPPEN Operating without an approved helmet increases the risk of a severe head injury or death in the event of an acci- dent. Operating without eye protection and protective clothing can also result in injury.
  • Page 51 Driver Warnings POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Your judgment could be seriously affected. You may react more slowly. Your balance and perception will be affected. You could have an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 52 WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 53 Driver Warnings POTENTIAL HAZARD Attempting jumps and other stunts. WHAT CAN HAPPEN Attempting stunts increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt jumps, or other stunts. Avoid exhibition driving (don't show off). WARNING...
  • Page 54 Driver Warnings WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can make it harder to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may touch the rear wheels, which could injure you or cause an accident.
  • Page 55 Driver Warnings POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. This could cause the ATV to overturn or go out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 56 Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra caution when operating on exces- sively rough, slippery or loose terrain. WHAT CAN HAPPEN Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
  • Page 57 Driver Warnings WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Improper turns could cause loss of control and lead to a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the owner's manual. Practice turning at slow speeds before attempting to turn at faster speeds.
  • Page 58 Driver Warnings WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner's Manual beginning on page 98. Always check the terrain carefully before you start up any hill.
  • Page 59 Driver Warnings POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Driving downhill improperly could cause loss of control or ATV overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner's Manual. See page 104. NOTE: A special technique is required when braking as you go downhill.
  • Page 60 Driver Warnings WARNING POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN HAPPEN Improperly crossing or turning as hills could cause loss of control or overturn. HOW TO AVOID THE HAZARD Never try to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual.
  • Page 61 Driver Warnings POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climb- ing a hill. WHAT CAN HAPPEN: The ATV could overturn and cause injury. HOW TO AVOID THE HAZARD: Maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill. Apply the front brakes gradually (right lever).
  • Page 62 WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly, the ATV could overturn. HOW TO AVOID THE HAZARD On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 63 Driver Warnings WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN HAPPEN Severe injury or death can result if the ATV and/or the operator break through the ice. HOW TO AVOID THE HAZARD Never ride your ATV on a frozen body of water.
  • Page 64 Driver Warnings WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident or over- turn. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast-flowing water.
  • Page 65 Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to...
  • Page 66 WARNING Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death. Do not allow disabled persons to operate this vehicle.
  • Page 67: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of your existing keys. The igni-...
  • Page 68: Features And Controls

    Main Key Switch Turn the key clockwise to the ON position before starting the engine. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death.
  • Page 69: Choke Lever

    Features and Controls Engine Stop Switch The engine will not start or run when the stop switch is down, in the OFF position. Its pur- pose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency.
  • Page 70: Horn Button

    Features and Controls Horn Button Use the horn for emergencies and to let others know you’re near. Engine Start Button The start button is located slightly above the choke lever. 1. Attach the tether strap securely to the vehicle and to the rider's right wrist. 2.
  • Page 71 Features and Controls Throttle Controls Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.
  • Page 72: Throttle Lever

    Throttle Lever Press the throttle lever toward the handlebar to increase engine speed and vehicle movement. Engine speed returns to idle when the lever is released. This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle.
  • Page 73 Brakes Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes. The right lever controls the front brakes. Rear Brakes Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.
  • Page 74 Brakes Parking Brake 1. Squeeze the left brake lever. 2. Push the parking brake lock down to lock the brake lever in place. 3. Release the brake lever. 4. To release the parking brake lock, squeeze and release the brake lever.
  • Page 75 Features and Controls Brakes Parking Brake The CVT system is always in forward gear. Using the throttle to warm the engine will cause the vehicle to move forward if the parking brake is not locked. Always lock the parking brake before starting the engine. Always lock the parking brake whenever the vehicle is left unattended.
  • Page 76 Lights WARNING Polaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visi- bility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.
  • Page 77: Fuel System

    Fuel System Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
  • Page 78 Features and Controls Fuel System WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
  • Page 79 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump octane of 87. Refer to the specifications section beginning on page 172 for fuel tank capacity.
  • Page 80: Fuel Valve

    Fuel Valve The fuel valve is located on the left side of the ATV. It has three settings. OFF: For vehicle storage and when transporting. ON: For normal operation. RES: For reserve supply if main supply is exhausted. NOTE: The reserve setting allows operation for approximately 7-10 miles (11-16 km).
  • Page 81: Footwell Riser

    Features and Controls Footwell Riser The removeable footwell risers on the Outlaw 50 improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers. If the operator's legs are long enough to comfortably reach the footwells without the risers, the risers can be removed.
  • Page 82 Footwell Riser 1. Remove the rubber caps covering the screw access holes. 2. Remove the screws and nuts securing the footwell riser to the footwell. 3. Remove the riser. 4. Reverse the procedure to reinstall the footwell riser for shorter operators.
  • Page 83 Features and Controls Kick-Start Lever If the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced. 1. Position the vehicle on a level surface. 2. Lock the parking brake. 3.
  • Page 84 Features and Controls Kick-Start Lever 8. If the kick-start lever is not installed, remove the lever from the under-seat storage area. 9. Remove the plug from the kick-start access hole on the left side of the vehicle. NOTE: Store the plug in a secure location. Always reinstall the access hole plug whenever the kick- start lever is removed from the vehicle.
  • Page 85: Break-In Period

    Break-in Period The break-in period for your new Polaris 4-cycle ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and longer life for the engine.
  • Page 86 1. Fill the fuel tank with gasoline. See page 74. 2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the proper range. See page 121. 3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
  • Page 87: Pre-Ride Inspections

    Pre-Ride Inspection If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it's in proper operating condition. Item Brake system / lever travel Front suspension Rear suspension Steering WARNING...
  • Page 88 Item Tires Wheels / fasteners Fuel and oil Throttle Engine stop switch Daytime running lights (if equipped) Check for proper operation Brakelight Pre-Ride Checklist Remarks Check condition and pressure Inspect, ensure fastener tightness; check that axle nuts are secured by cotter pins Check and fill as needed Check for proper operation...
  • Page 89 Pre-Ride Inspection Item Air filter, pre-filter Drive chain Frame nuts, bolts, fasteners Loose or damaged components Riding gear Pre-Ride Checklist Remarks Inspect, clean or replace Check condition and slack; refer to drive chain adjustment Inspect, ensure tightness Visually inspect for any damaged components or loose fasteners Wear helmet, goggles, protective clothing...
  • Page 90: Starting The Engine

    Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness result- ing in severe injury or death. Never run an engine in an enclosed area. CAUTION Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating.
  • Page 91 Starting the Engine 1. Lock the parking brake. 2. Turn the fuel valve on. 3. Sit on the vehicle. 4. Attach the tether strap to the ATV and to your wrist. 5. If the engine is cold, use full choke by pushing the choke lever all the way to the left.
  • Page 92 6. Push the engine stop switch up to the ON position. 7. Turn the ignition key to ON. NOTE: Do not press the throttle while starting the engine. 8. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged for the engine to start.
  • Page 93: Stopping The Engine

    Stopping the Engine 1. Release the throttle completely. 2. Apply the brakes until the vehicle stops moving. 3. Stop the engine. 4. Lock the parking brake. NOTE: There are three ways to stop the engine. • Turn the key off. •...
  • Page 94: Driving Safely

    Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S.
  • Page 95: Riding Gear

    Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
  • Page 96: Driving Procedure

    Driving Procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Lock the parking brake. 3. Start the engine and allow it to warm up. 4. Check your surroundings and determine your path of travel. 5.
  • Page 97: Making Turns

    Driving Safely Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly.
  • Page 98: Driving Over Obstacles

    Driving Over Obstacles Be alert! Look ahead and learn to read the ter- rain you're traveling on. Be constantly alert for hazards such as logs, rocks and low hang- ing branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle.
  • Page 99: Driving On Slippery Surfaces

    Driving Safely Driving on Slippery Surfaces Failure to exercise care when operating on slippery surfaces can result in loss of tire traction and cause loss of control, accident, and serious injury or death. Never apply the brakes during a skid. Do not operate on excessively slippery surfaces.
  • Page 100 Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
  • Page 101: Driving Uphill

    Driving Safely Driving Uphill Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn and result in serious injury or death. Avoid climbing steep hills (15 Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual.
  • Page 102 Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15 ° 3. Keep both feet on the footrests. 4. Transfer your weight forward. 5. Proceed at a steady rate of speed and throttle opening.
  • Page 103: Driving Across Hillsides

    Driving Across Hillsides Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner's manual. WARNING...
  • Page 104 Driving Across Hillsides Sidehilling can be a dangerous type of driving and should be avoided if at all possible. If you do enter into a situation where sidehilling is necessary, follow these precautions: 1. Slow down. 2. Lean into the hill, transferring your upper body weight uphill while keep- ing your feet on the footrests.
  • Page 105: Turning Around On A Hill

    Turning Around on a Hill Improper hill climbing procedures could cause loss of control or overturn and result in serious injury or death. Avoid climbing steep hills (15 Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual.
  • Page 106 Turning Around on a Hill 4. Staying uphill of the ATV, turn the handle- bars full left. 5. While holding the brake, release the park- ing brake lock and slowly release the brake, allowing the ATV to roll around to your right until it's pointing across the hill or slightly downward.
  • Page 107: Driving Downhill

    Driving Downhill Whenever descending a hill, follow these precautions: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing.
  • Page 108: Parking On A Hill Or Incline

    Parking on a Hill or Incline Avoid parking on a hill or incline if pos- sible. If it's unavoidable, follow these precautions: 1. Turn the engine off. 2. Lock the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illus- tration.
  • Page 109: Driving Through Water

    Driving Through Water Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests. Follow these procedures when operating through water: 1. Determine water depths before driving through water. 2.
  • Page 110 Driving Through Water Avoid operating your ATV through deep or fast flowing water. If the ATV is operated in deeper water than recommended, it's critical to have it serviced as outlined in the mainte- nance chart beginning on page 110. The following areas need special attention: engine oil, gearcase oil, front and rear gearcases (if equipped) and all grease fittings.
  • Page 111: Emission Control

    Operation on Public Lands in the U.S.A. Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arres- tor be installed and functional when the vehicle is operated on public lands.
  • Page 112: Emission Control Systems

    The engine and related components must be main- tained at Polaris specifications to achieve optimal performance. Engine idle speed is the only adjustment Polaris recommends that the operator perform. Any other adjustments should be performed by an authorized Polaris dealer.
  • Page 113: Maintenance

    Maintenance Periodic Maintenance Chart To help you perform routine maintenance, a tool kit is provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.
  • Page 114 Periodic Maintenance Chart Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. NOTE: Service and adjustments are critical. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.
  • Page 115: Periodic Maintenance Chart

    Periodic Maintenance Chart Improperly performing the procedures marked with a serious injury or death. Have an authorized Polaris dealer perform these services. Maintenance Chart Key Perform these operations more often under severe use, such as in dirty or wet condi- tions, to purge water or dirt contamination from grease fittings and other critical components.
  • Page 116 Periodic Maintenance Chart Item Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Air filter, pre-filter & main element Air box sediment tube Headlamp/tail lamp Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) Daily Daily...
  • Page 117 Brake lever travel/brake freeplay Spark plug Idle speed Choke Perform these procedures more often for vehicles subjected to severe use. Emission-Related Service Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) Daily Weekly...
  • Page 118 Periodic Maintenance Chart Item Battery Engine oil change Transmission oil Oil pre-filter screen General lubrication Valve clearance Carburetor float bowl Throttle cable/ETC switch Choke cable Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) Monthly 200 (320) 300 (480) 12 M 400 (640) 12 M 400 (640)
  • Page 119 Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing Perform these procedures more often for vehicles subjected to severe use. Emission-Related Service Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) 500 (800)
  • Page 120 Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Toe adjustment Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) 12 M 1000 (1600) Inspect for wear, routing, security; 12 M 1000 (1600) Inspect; clean; replace worn parts 12 M 1000 (1600) Inspect;...
  • Page 121: Lubrication Guide

    Perform these procedures more often for vehicles subjected to severe use Lube Polaris Synthetic Youth Oil or Synthetic SAE 40 Premium AGL Synthetic Gearcase Lube Polaris Chain Lube or SAE 80/ Polaris All Season Premium Grease or grease conforming to NLGI No. 2 Method See page 120.
  • Page 122 Maintenance Lubrication Guide Grease Points Grease Points...
  • Page 123: Engine Oil

    Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 110. Oil may need to be changed more frequently if Polaris oil is not used. Do not use automotive oil. See page 174 for the part numbers of Polaris products.
  • Page 124: Engine Oil Check

    Engine Oil Check Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. Position the vehicle on a level surface. 2. Remove the dipstick. Wipe it dry with a clean cloth. 3. Reinstall the dipstick completely. 4.
  • Page 125: Engine Oil Change

    Maintenance Engine Oil Change 1. Position the vehicle on a level surface. 2. Clean the area around the pre-filter plug. 3. Start the engine. Allow it to idle for two to three minutes. 4. Stop the engine. CAUTION Hot oil can cause serious burns to skin. Do not allow hot oil to come into contact with skin.
  • Page 126 Engine Oil Change 5. Place a drain pan under the engine crankcase. 6. Remove the pre-filter plug. Allow the oil to drain completely. 7. Wash the oil pre-filter screen with solvent to remove debris. Allow the screen to air dry. 8.
  • Page 127: Specifications

    Maintenance Engine Oil Change 10. Reinstall the pre-filter drain plug. Torque to 11 ft. lbs. (15 Nm). 11. Remove the dipstick. Add 29 oz. (850 ml) of the recommended oil. Do not overfill. NOTE: See the specifications section beginning on page 172 for capacities. 12.
  • Page 128: Fuel Filter

    Maintenance Fuel Filter The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer at the intervals recommended in the Periodic Maintenance Chart beginning on page 110. Do not attempt to clean the fuel filter.
  • Page 129: Transmission Oil Check

    Periodic Maintenance Chart beginning on page 110. Polaris recommends the Fill Plug use of AGL Synthetic Gearcase Lubricant. See page 174 for the part numbers of Polaris prod- ucts. Drain Plug 1. Position the vehicle on a level surface.
  • Page 130: Transmission Oil Change

    Maintenance Transmission Oil Change 1. Position the vehicle on a level surface. 2. Remove the fill plug. 3. Place a drain pan under the gearcase. 4. Remove the drain plug. Allow the oil to drain completely. 5. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). 6.
  • Page 131: Spark Plugs

    Refer to the specifications section beginning on page 172 for spark plug and gap specifica- tions. Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-rec- ommended spark plugs. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds.
  • Page 132 Maintenance Spark Plugs Normal Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white.
  • Page 133: Vehicle Immersion

    Maintenance Cylinder Head Torque Have your dealer check the ATV cylinder head for proper torque at the first service, or after 25 hours. Vehicle Immersion If your vehicle becomes immersed, major engine damage can result if the vehicle is not thoroughly inspected.
  • Page 134 Vehicle Immersion 5. Loosen the carburetor drain screw. 6. Turn the engine over several times using the electric start. 7. Dry the spark plug and reinstall it, or replace it with a new plug. 8. Tighten the carburetor drain screw. 9.
  • Page 135: Polaris Products

    Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. This CVT system is intended for use on Polaris products only. Do not install it in any other product. Always make sure the CVT housing is securely in place during operation.
  • Page 136: Cvt Drying

    CVT Drying There may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. The drain plug is located on the bot- tom of the CVT cover. 1. Remove the drain plug. Allow the water to drain. Reinstall the drain plug. 2.
  • Page 137: Spark Arrestor

    Maintenance Spark Arrestor To remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart beginning on page 110. Failure to heed these warnings could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Allow components to cool suf- ficiently before proceeding.
  • Page 138 Spark Arrestor 1. Remove the three bolts and remove the arrestor from the end of the muffler. 2. Use a non-synthetic brush to clean the arrestor screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with com- pressed air.
  • Page 139 Maintenance Carburetor IMPORTANT: Your Polaris ATV is calibrated at the factory for optimal performance at alti- tudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for each 1000-foot (304.8 m)
  • Page 140 Carburetor If the engine idle speed is not satisfactory, and all other conditions are favorable, the carbure- tor can be adjusted. 1. Start the engine. 2. Lock the parking brake. 3. Allow the engine to run for approximately five minutes. 4.
  • Page 141: Speed Control System

    The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer's request, remove or adjust any speed limiting devices. Your Polaris ATV has an adjustable throttle limiting screw. Speed limiting devices may be adjusted/removed only by consumers when they determine that their child is capable of han- dling the additional speed.
  • Page 142 Maintenance Speed Control System Throttle Stop Speed Control System Use the following procedure to control how far Jam Nut the throttle opens. Screw 1. Loosen the jam nut. 2. Turn the screw inward to reduce speed or outward to increase speed. 3.
  • Page 143: Throttle Cable Adjustment

    Maintenance Throttle Cable Adjustment Always check the throttle for smooth operation before riding. Periodically check the throttle freeplay. It should be kept between 1/16" and 1/8" (1.5 - 3.2 mm). If adjustment is required, turn the adjustment nut until the freeplay falls in to the acceptable limit.
  • Page 144: Brake Freeplay

    Maintenance Brake Freeplay Measure Freeplay Check (measure) the freeplay of the front and rear brakes at the intervals rec- ommended in the Periodic Maintenance Chart beginning on page 110. If the freeplay isn’t at specification, adjust the freeplay as outlined on the following pages.
  • Page 145 Brake Freeplay Front Brake Adjustment 1. Position the vehicle on a level surface. 2. Elevate the front of the vehicle by placing a suitable stand under the frame. The front tires should be slightly off the ground. 3. While rotating the left front wheel, tighten the upper front brake adjuster nut on the right-hand control.
  • Page 146 Brake Freeplay Front Brake Adjustment 5. While rotating the right front wheel, tighten the lower front brake adjuster nut on the right-hand control. 6. When you begin to feel a slight drag in wheel rotation, loosen the adjuster nut one full turn.
  • Page 147 Brake Freeplay Rear Brake Adjustment 1. Position the vehicle on a level surface. 2. Elevate the rear of the vehicle by placing a suitable stand under the frame. The rear tires should be slightly off the ground. 3. While rotating the rear wheels, tighten the rear brake wing nut at the rear brake drum.
  • Page 148: Brake Lever Travel

    Brake Lever Travel Check brake lever travel at the intervals recommended in the Periodic Maintenance Chart beginning on page 110. When freeplay specifications can no longer be obtained through adjustment as outlined on the preceding pages, use the following information to determine when to service the brakes.
  • Page 149: Toe Alignment

    Toe Alignment Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8"...
  • Page 150 Rear mea- surement should be 1/16" - 1/8" (2-3 mm) more than the front measurement. NOTE: If you discover improper alignment, see your Polaris dealer for service. Measure to rim Stands...
  • Page 151: Steering Inspection

    Maintenance Steering Inspection Check the steering assembly periodically for loose nuts and bolts. If any are found, have your dealer tighten them before operating the ATV. Camber and Caster The camber and caster are non-adjustable. Shock Spring Adjustment The rear shock absorber springs are adjustable to increase or decrease spring tension.
  • Page 152: Drive Chain

    Drive Chain Lubricate the drive chain with Polaris chain spray lube or an approved chain lube at the gen- eral lubrication interval specified in the Periodic Maintenance Chart beginning on page 110. Lubricate more often under severe use, such as in dirty or wet conditions. See page 174 for the part numbers of Polaris products.
  • Page 153: Drive Chain Slack

    Drive Chain Slack 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. The chain should have 1/4"-1/2" (6-12 mm) deflection. If the chain needs adjustment, use the procedure on page 151.
  • Page 154: Drive Chain Slack Adjustment

    Drive Chain Slack Adjustment Hold the adjuster stud securely while tightening the jam nuts to avoid breaking the stud. 1. Loosen the four rear housing mount bolts. 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster clockwise to 1/4"-1/2" (6-12 mm) deflection.
  • Page 155: Air Filter

    Maintenance Air Filter 1. Remove the seat. See page 21. 2. Release the air box cover clips and remove the cover. 3. Remove the foam air filter. Wash the foam filter in warm soapy water, then rinse and let dry. If the filter is damaged, install a new foam filter.
  • Page 156 Air Filter 5. Clean away any oil or sediments in the air box. 6. Reinstall the filter and air box cover. Secure the clips. 7. Reinstall the seat. Never operate the ATV with the filter element removed. Dirt will enter the engine causing rapid wear and severe damage to the engine.
  • Page 157: Handlebar Adjustment

    Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service.
  • Page 158 Maintenance Tires WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Maintain proper tire pressure as described on the decal on your ATV and in the owner's manual. Always use original equipment size and type when replacing tires.
  • Page 159: Wheel Removal

    Maintenance Tire Tread Depth Always replace tires when tread depth is worn to 1/8" (3 mm) or less. Wheel Removal 1. Stop the engine and lock the parking brake. 2. Loosen the wheel bolts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame.
  • Page 160: Wheel Installation

    5. Securely tighten the bolts to 22 ft. lbs. (30 Nm). Axle and Wheel Nuts All nuts with a cotter pin installed must be service by an authorized Polaris dealer. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations.
  • Page 161 Maintenance Tail Light Lamp Replacement Lamp If the brakelight doesn't work, the lamp may need to be replaced. Cover 1. Remove the two screws securing the lens cover. Remove the lens cover. 2. Remove the lamp and replace it with a Screws new recommended lamp.
  • Page 162 Daytime Running Lights Lamp Replacement If the daytime running lights do not operate, replace the lamps. Polaris recommends that you install replacement lamps obtained from your authorized Polaris dealer. 1. Disconnect the lights from the harness. 2. Remove the rubber cover from the back of the light assembly.
  • Page 163 Maintenance Battery The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water.
  • Page 164 Battery Battery Removal 1. Remove the three bolts securing the battery mounting bracket to the vehicle. 2. Remove the mounting bracket and battery. 3. Disconnect the black (negative) battery cable first. Disconnect the red (positive) battery cable last. 4. Loosen the two nuts securing the battery plate to the top of the battery.
  • Page 165 Maintenance Battery Battery Installation NOTE: Always install a fully charged battery. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. If recharging is necessary, use a .5 amp battery charger. 1.
  • Page 166 Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose, using mild soap.
  • Page 167 Cleaning Washing the ATV The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
  • Page 168 • Brakes NOTE: If warning and safety labels are damaged, contact your Polaris dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
  • Page 169 Maintenance Polishing Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehi- cle.
  • Page 170 Maintenance Storage Exterior Make necessary repairs and clean the vehicle as recommended. See page 163. Battery Storage Remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.
  • Page 171 Storage Stabilize the Fuel Polaris Carbon Clean is a fuel stabilizer and fuel system dryer. It cleans the fuel system, the combustion chamber and the exhaust ports. It also prevents bacterial growth and promotes better starting after the storage period.
  • Page 172 Maintenance Storage Engine Oil Change the oil. See page 122. Air Filter / Air Box Inspect and clean (or replace) the pre-cleaner and air filter. Clean the air box. Drain the sedi- ment tube. Fluid Levels Inspect fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 110.
  • Page 173 Maintenance Storage Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Main- tenance Chart beginning on page 110. Storage Area/Covers 1. Make sure tire pressure is at specification. 2. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not touching the ground.
  • Page 174: Transporting The Atv

    6. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope. The rack, bumper or handlebars do not offer enough support for tie-down while transporting the unit. Accessories Polaris has a wide range of accessories available for your ATV. Please see your Polaris dealer.
  • Page 175: Specifications

    Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Outlaw 50 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz.
  • Page 176: Specifications

    Front/Rear Brakes Parking Brake Front Tires Rear Tires Dry Weight Length/Width/Height Wheel Base Ground Clearance Brake Light Daytime Running Lights Outlaw 50 Drum Mechanical Lock 16 x 6.5 - 7 (3 psi/20.7 KPa) 16 x 8 - 7 (3 psi/20.7 KPa) 210 lbs.
  • Page 177: Polaris Products

    Part Number Description 2876248 Synthetic Youth Oil (qt/.95 l) 2876249 Synthetic Youth Oil (gal/3.8 l) 2872175 Semi-Synthetic 20W-40 Oil (qt/.95 l) 2872176 Semi-Synthetic 20W-40 Oil (gal/3.8 l) 2870791 Fogging Oil, Aerosol 2873602 Premium AGL Synthetic Gearcase Lubricant (qt/.95 l) 2872348 Chain Lube, Aerosol Engine Lubricant Gearcase / Transmission Lubricants...
  • Page 178: Polaris Products

    Part Number Description 2871322 All Season Premium Grease (3 oz./89 ml) 2871423 All Season Premium Grease (14 oz./414 ml) 2871326 Carbon Clean Plus Grease Miscellaneous Additives Polaris Products...
  • Page 179: Troubleshooting

    See your Polaris dealer if you're unable to identify solutions using the following charts. Engine Turns Over, Fails to Start Possible Cause Out of fuel Clogged fuel valve or filter Water is present in fuel Fuel valve is turned off...
  • Page 180 Incorrect spark plug gap or heat range Solution Recharge battery with .5 amp charger Check all connections and tighten Check all connections and tighten Solution Replace with recommended fuel See your Polaris dealer Set gap to specs or replace plugs...
  • Page 181 Incorrect ignition timing Mechanical failure Exhaust system leak Solution Inspect, clean and/or replace spark plugs Set gap to specs or replace plugs Replace with new fuel See your Polaris dealer See your Polaris dealer See your Polaris dealer See your Polaris dealer...
  • Page 182 Electronic throttle control malfunction Other mechanical failure Troubleshooting Solution Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Replace with new fuel Recharge battery with .5 amp charger...
  • Page 183 Fuel is very high octane Incorrect jetting Solution Add or change fuel, clean the fuel system Replace with recommended fuel Replace filter See your Polaris dealer Solution Inspect, clean and/or replace spark plugs Replace with lower octane fuel See your Polaris dealer...
  • Page 184 Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery with .5 amp charger...
  • Page 185: Warranty

    Polaris dealer. REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days. Upon receipt of this registration, Polaris will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement.
  • Page 186 This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the ATV. The exclusive remedy for breach of this warranty shall be, at Polaris' exclusive option, repair or replace- ment of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WAR- RANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 187 ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an...
  • Page 188 HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer.
  • Page 189 In the country where your vehicle was purchased: Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle.
  • Page 190 You may also be required to obtain documentation from Polaris Industries in order to register your vehicle in your new country. If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice If your vehicle is registered outside of the country where it was purchased, and you have not followed the proce- dure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind.
  • Page 191 Polaris standard limited warranty for this vehicle. Polaris warrants that this vehicle is; (1) designed, built, and equipped to conform at the time of initial sale with the requirements of 40 CFR 1051 and, (2) free from defects in materials and workmanship that may keep it from meeting these requirements.
  • Page 192 Warranty U.S.A. EPA Emissions Limited Warranty The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIM- ITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 193: Maintenance Log

    Maintenance Log Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE SERVICE INTERVAL 10 Hours (Break-in) 40 Hours 50 Hours 80 Hours TECHNICIAN...
  • Page 194 Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL 100 Hours 120 Hours 150 Hours...
  • Page 195 Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL...
  • Page 196 Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL...
  • Page 197: Index

    Index Accessories....171 Air Filter ....152-153 Axle and Wheel Nuts ..157 Battery Installation.
  • Page 198 Periodic Maintenance Chart. 110-117 Polaris Products ....174 Polishing....166 Pre-Ride Inspection .
  • Page 199 Index Steering Inspection ... . 148 Stop Switch ....66 Stopping the ATV ... . . 24 Stopping the Engine .

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