Travis Industries Pro Builder42 Linear Installation Manual
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Travis Industries Pro Builder42 Linear Installation Manual

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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2017, T.I.
Pro Builder
42 Linear
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
(MV/GSB2)
French language manuals at travisindustries.com
Manuels de langue Française à travisindustries.com
10/16/17
Tested and Listed by
Report # 0028GF105S
Omni-Test Laboratories, Inc.
Portland, Oregon
ANSI Z21.88-2016
CSA 2.33-2016
 Built-In Direct Vent
Fireplace
 Natural Gas or Propane
 Residential or Mobile
Home
www.travisproducts.com
100-01453

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Summary of Contents for Travis Industries Pro Builder42 Linear

  • Page 1 INSTALLER: Leave this manual with the appliance. French language manuals at travisindustries.com CONSUMER: Retain this manual for future reference. Manuels de langue Française à travisindustries.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com  Copyright 2017, T.I.

  • Page 2: Overview

    A copy is shown to the right. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 3: Table Of Contents

    Vent Installation ...............28 Wiring Diagram – GSB2 Version ......66   Approved Vent Configurations ....... 29     Exhaust Restrictor Position..........29   Diffuser ................30 Minimum Vent Configuration ........31   © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Installation Options

    9-3/4" 248mm 20-1/2" 521mm 31" 4-7/8" 788mm 124mm 47-1/8" * 1197mm * 15-7/8" * 404mm * * Includes the required 1/2" clearance to each side and rear of the fireplace. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 40). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 9: Fireplace Placement Requirements

    The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25” (693mm) tall. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 10: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 11: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 12: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.
  • Page 13 (for qualified installers only) Minimum Framing Dimensions 45-1/4" 1150mm 34-1/2" 877mm 47-1/8" 1197mm 15-7/8" 404mm The fireplace enclosure must be a minimum 45-1/4” (1150mm) tall. Do not build into the fireplace enclosure. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 14: Standoff Assembly

    These standoffs, when properly constructed, provide a guide for the required 1/2" clearance. NOTE: The rear standoffs are bent around the rear corners of the fireplace as shown below to the right. Rear Standoffs © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 15: Nailing Brackets

    (platform). Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 16: Standard Vs. Extended Position

    If the unit is being installed in the extended position, the standoff/heat shield assembly must be repositioned back ½” (see illustration below). NOTE: see pages 15 & 37.for additional details about standard vs. extended installations. Extended Position Standard Position © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 17: Header And Pipe Shield Installation

    (Keep the screws for reinstallation). At each of the perforations, bend the sides of the pipe shield backwards 90° as shown below. NOTE: The bottom flanges should be facing outward Tabs face out. Bend at perforations © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 18 Remove the (4) screws, (2) from each side of the starter collar. Line up the holes on the pipe shield tabs with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of the fireplace. Remove screws © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 19 Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step. Remove screw © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 20 Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws Bend tabs down 90° Align holes When finished the fireplace should be configured like the picture below. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 21: Corner Installations

    NOTE ON PIPE SHIELD: When venting in a corner application, one side of the pipe shield may be disconnected from the top of the fireplace and bent at a 45° angle. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 22: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).

  • Page 23: Removing The Front Panel

    To remove the front cover 1/4" Nutdriver/Wrench (a) Remove the center wingnuts. (b) Loosen the two outer screws. (c) Rotate the front panel down. (d) Remove the front cover. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 24: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. MV Version GSB2 Version © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 25: Gas Line Location

    Remove the knock-out in the desired location (you may wish to remove both knockouts if routing electrical through the base as well). Route the flex gas line (with shutoff valve) to the desired location. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 26: Electrical Connection

    Attach the junction box to the baseplate (make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 27: Optional Wall Switch Or Thermostat Installation

    To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 28: Vent Requirements

     Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 29: Approved Vent Configurations

    In this example, the restrictor is set in position # 5. Tighten the screws to secure the restrictor. # 2... (open - stock position) # 1 # 6... # 11 Back of Firebox © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 30: Diffuser

    Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened Before (Closed - Stock) diffuser plate with the screws removed earlier. After (Open) © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 31: Minimum Vent Configuration

     The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.  One 45° elbow may be used on the horizontal run.  HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). Exhaust Restrictor # 1 (stock)

  • Page 32: Vent Configuration: Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 33: With Vertical Rise

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 34: Termination Requirements

    Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 35: Hearth Requirements

    A non-combustible hearth may be constructed in front of the fireplace (see illustration below). A non-combustible hearth may be installed in front of the fireplace. The entire structure must be non- combustible. Do not build the hearth above the screen assembly. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 36: Facing Requirements

    This allows the fireplace structure to expand without cracking the facing (see dimensions below). 1/8" (3mm) Minimum 10-3/8" Minimum 264mm Framing Header 35-1/2" 902mm 20-1/8" 512mm Base of Fireplace 45" 1143mm Minimum 47-1/8" 1197mm © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 37: Standard Vs. Extended Position

    If using facing greater than 1-1/2”is used, make sure to leave a 1/2" gap above the screen assembly and 1/8” to the sides and below. This gap is required to allow for the screen assembly to be removed. © Travis Industries 10/16/17 - 1453...

  • Page 38: Screen Assembly Mounts

    Thin Facing (1/2") - Top View Framing Fireplace Drywall Screen Assembly Mount Max. 1/2" (12mm) Overlap Thick Facing (1") - Top View Framing Fireplace Drywall Screen Assembly Mount Max. 1/2" (12mm) Overlap © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 39: Do Not Drill Or Screw Zone

    “DO NOT DRILL” shading. Make sure screws penetrate no more than ½” (13mm) into the fireplace. Do not drill or screw in the marked area © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 40: Mantel Requirements

    Combustible mantel columns (legs) require a 0” (0mm) clearance to the side of the fireplace (they must be to the side of the fireplace).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 41: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances

    Non Combustible Facing must extend the full width of the mantel (tile, marble, cement board, etc.) must and mantel legs. extend the full width of the mantel. Non Combustible Mantel and Legs © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 42: Finalizing The Installation

    Pilot Hood Sensing Spark electrode Electrode 4. Replace the glass. 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 43: Air Shutter Adjustment

    ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 10/16/17 - 1453...

  • Page 44: Location Of Controls

    Rotate the Control Door Down to Access Controls Shutoff Valve (accessible with screen removed) Gas Control Knob Flame Adjust Knob Pilot Igniter On/Off Switch Optional Blower Dial Optional Remote Receiver © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 45: Mv Units Only - Starting The Pilot

    “f”. Replace the glass. Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 46: Glass Frame Removal And Installation

    NOTE: Opening the access door on the front of the assembly allows for a easy location to get a secure grip on the assembly for removal Bottom Corner Top Corner Top hook engages Bottom hook this slot in bracket engages this slot in bracket Replacement Barrier Part #     270-01989 © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 47 NOTE: Make sure the glass frame is all the way in place – It should be parallel with the front of the fireplace when installed. Replacement Glass Frame Part # 270-01990 © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 48 Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 49: Crushed Glass Installation

    2 layers thick on the media tray. Make sure no glass is in the pilot area indicated in the picture below. No glass in this area. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 50 Make sure the glass is only 1 layer deep on the burner. Only one layer thick on burner Remove the pilot shield to uncover the pilot once you are finished placing the glass. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 51: Lp Conversion Instructions

    2. Remove the burner skirt by lifting the front edge up and sliding the skirt forward. 3. Remove the media tray. Remove the 9 screws holding it in place (1/4” nutdriver). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 52 4. Remove the burner. It is held in place with 8 screws (1/4” nutdriver). 5. Remove the air shutter retainer as shown below. It is held in place with 2 screws (1/4” nutdriver. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 53 Small 1.45mm 7. Reinstall the orifice gasket that was removed in step 6. The longer portion of the gasket should be at the bottom. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 54 Natural Gas Orifice = .020N .020N .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench GSB2 Version Natural Gas Orifice = .020N .020N .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 55 Slotted Screwdriver Slotted Screwdriver (or T-20 Torx) NOTE: Make sure the regulator gasket is correctly aligned before installation. Place the LP label on the base near the gas control valve. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 56: Wall Mount Remote Thermostat Installation (Optional)

    Align the two holes on the bottom of the receiver assembly with the studs and secure the assembly to the bracket using the two wing nuts removed in the previous step. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 57 Remove the two wires from the back of the on/off switch and connect them to the green and white wires on the back of the receiver (polarity does not matter). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 58 Verify wires are not touching the bottom of the firebox, adjust if necessary. Install 4AA batteries into the receiver. Install 3AAA batteries into the remote. 10 Sync the remote with the receiver (see syncing instructions on page 59).. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 59: Operating Instructions

    See the installation instructions for details. These batteries power the receiver. The batteries also act as a power-backup in case the household (AC) current goes out (GSB2 units only). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 60: Synchronize The Transmitter To The Remote

    REMOTE – Fireplace is controlled by the transmitter. Figure 4 NOTE: When the receiver switch is turned to ON or OFF, the thermostat and burner on/off operating functions will not work on the transmitter.   © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 61: Remote Operation

    NOTE: When the batteries start to get low, the IFC will beep intermittently. When the batteries are nearly depleted, the IFC will no longer beep. See “Receiver Batteries” on page 63). © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 62: Manual On-Off / Standard Thermostat

    Use the up or appear here. down buttons to adjust the target temperature. NOTE: If the transmitter batteries go dead while in thermostat setting, the appliance will shut off after approximately 24 hours. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 63: Low Battery Indicator

    Display Fahrenheit or Celsius  With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit (F) and Celsius (C).   © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 64: Power Outages

    Press and hold the thermostat button while replacing the battery. This will toggle the thermostat function. Repeat this process to toggle the thermostat function to the desired setting. "SET" = thermostat function enabled. "CLR" = thermostat function disabled. © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 65: Wiring Diagram - Mv Version

    Thermocouple Thermopile Piezo Igniter On/Off Switch (on fireplace) Brown Copper Co-Axial Wire Orange Spark Electrode White Pilot Hood Optional Wall Switch, Thermostat, or Remote Control Optional Blower Wiring © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 66: Wiring Diagram - Gsb2 Version

    Blower Rheostat ThermoDisk Hookup Optional Blower(s) Power In Appliance Ground 3.15A FUSE Base Pilot Sensor Integrated Flame Fireplace Detect Control Spark (IFC) Int./Continous On/Off AA Battery Pilot Switch Switch Tray © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

  • Page 67: Travis Industries Pb 42 Mv/Gsb2 Install

    Installation (for qualified installers only) © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...
  • Page 68 Listing Details ............. 2 Vent Installation ..........28 Location of Controls ......... 44 Vent Requirements .......... 28 LP Conversion Instructions ......51 Wiring Diagram .......... 65, 66 Mantel Column Clearances ......40 © Travis Industries 10/16/17 - 1453 PB 42 MV/GSB2 Install...

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