Woodward 9904-257 Product Manual
Woodward 9904-257 Product Manual

Woodward 9904-257 Product Manual

Liquid fuel shutoff valve

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Product Manual 40134
(Revision A)
Original Instructions
Liquid Fuel Shutoff Valve
9904-257 and 9907-198
Installation and Operation Manual

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Table of Contents
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Summary of Contents for Woodward 9904-257

  • Page 1 Product Manual 40134 (Revision A) Original Instructions Liquid Fuel Shutoff Valve 9904-257 and 9907-198 Installation and Operation Manual...
  • Page 2 Revisions—Changes in this publication since the last revision are indicated by a black line alongside the text. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.
  • Page 3: Table Of Contents

    ARTS 5. S ..............11  HAPTER ERVICE PTIONS Product Service Options ..................11   Woodward Factory Servicing Options ..............12   Returning Equipment for Repair ................12   Replacement Parts ....................13   Engineering Services .................... 13   How to Contact Woodward ................... 14  ...
  • Page 4: Warnings And Notices

    Start-up On- and off-highway Mobile Applications: Unless Woodward's control functions as the supervisory control, customer should install a system totally independent of the prime mover control system that...
  • Page 5: Electrostatic Discharge Awareness

    Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.
  • Page 6: Figure 1-1. Liquid Fuel Shutoff Valve

    Liquid Fuel Shutoff Valve Manual 40134 Figure 1-1. Liquid Fuel Shutoff Valve Woodward...
  • Page 7: Chapter 1. General Information

    Woodward recommends the installation of two shutoff valves per API-616. Shutoff Valve Description The Woodward High Speed Liquid Fuel Shutoff Valve is a three-way, two-stage valve, designed to provide fuel bypass in 0.090 seconds or less after termination of the solenoid current. Loss or termination of the electrical signal will result in all fuel delivery to the valve being bypassed to the return system.
  • Page 8: General Specifications

    30 000 lb/h Fuel (13 608 kg) Temperature 0 to +250 °F (–18 to +121 °C) Internal Leakage: Chemical All typical fuels. Call Woodward Shutoff From inlet to discharge: Compatibility for special applications. None Rated Flow 30 000 lb/h (13 608 kg) of...
  • Page 9: Chapter 2. Installation

    Routinely check the shutdown switches or relays to be sure they are capable of interrupting the electronic signal to the shutoff valve. Always use the valve for routine shutdown as a check for continued operation. Woodward...
  • Page 10: Figure 2-1. Outline Drawing Of Liquid Fuel Shutoff Valve

    Liquid Fuel Shutoff Valve Manual 40134 Figure 2-1. Outline Drawing of Liquid Fuel Shutoff Valve Woodward...
  • Page 11: Chapter 3. Principles Of Operation

    Polarity is unimportant in the dc-operated valve. The maximum power consumption of the valve is 15 W. A bipolar zener diode is provided in the solenoid wiring to prevent voltage spikes during operation and to prevent the generation of electromagnetic interference (EMI). Woodward...
  • Page 12: Figure 3-1. Cross Section Of Liquid Fuel Shutoff Valve

    Liquid Fuel Shutoff Valve Manual 40134 Figure 3-1. Cross Section of Liquid Fuel Shutoff Valve Woodward...
  • Page 13: Figure 3-2. Liquid Fuel Shutoff Valve Schematic

    Manual 40134 Liquid Fuel Shutoff Valve Figure 3-2. Liquid Fuel Shutoff Valve Schematic Woodward...
  • Page 14: Chapter 4. Replacement Parts

    O-ring, 1.674 x .103 ........1 40134-40 O-ring, 1.364 x .070 ........2 40134-41 Control Piston Sleeve ........ 1 40134-42 Spring Seat/Plug, straight thread, (-10) ..1 40134-42a O-ring,.755 x .097 ........1 40134-43 Regulator Return Spring ......1 Woodward...
  • Page 15: Figure 4-1. Liquid Fuel Shutoff Valve Exploded View

    Manual 40134 Liquid Fuel Shutoff Valve Figure 4-1. Liquid Fuel Shutoff Valve Exploded View Woodward...
  • Page 16: Figure 4-2. Liquid Fuel Shutoff Valve Exploded View

    Liquid Fuel Shutoff Valve Manual 40134 Figure 4-2. Liquid Fuel Shutoff Valve Exploded View Woodward...
  • Page 17: Chapter 5. Service Options

    Woodward systems and components for the retrofits and overhauls, long term service contracts, emergency repairs, etc. You can locate your nearest Woodward distributor, AISF, RER, or RTR on our website at: www.woodward.com/directory...
  • Page 18: Woodward Factory Servicing Options

    Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the exception that the unit will be returned to you in “like- new” condition and carry with it the full standard Woodward product warranty (Woodward Product and Service Warranty 5-01-1205). This option is applicable to mechanical products only.
  • Page 19: Replacement Parts

    Engineering Services Woodward offers various Engineering Services for our products. For these services, you can contact us by telephone, by email, or through the Woodward website.  Technical Support ...
  • Page 20: How To Contact Woodward

    Liquid Fuel Shutoff Valve Manual 40134 How to Contact Woodward For assistance, call one of the following Woodward facilities to obtain the address and phone number of the facility nearest your location where you will be able to get information and service.
  • Page 21 Manual 40134 Liquid Fuel Shutoff Valve Woodward...
  • Page 22 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.

This manual is also suitable for:

9907-198

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