×
Bookmark added
×
Added to my manuals
Sign In
Upload
Download
Share
Url of this page:
HTML Link:
Add to my manuals
Add
Delete from my manuals
Bookmark this page
Bookmark
Manual will be automatically added to "My Manuals"
Print this page
Manuals
Brands
Kawasaki Manuals
Motorcycle
J300
Service manual
Kawasaki J300 Service Manual Page 456
Hide thumbs
Also See for J300
Owner's manual
-
144 pages
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
Page
of
474
Go
Page 1
Page 2
Page 3 - GENERAL INFORMATION
Page 4
Page 5
Page 6
Page 7 - How to use this manual
Page 8
Page 9
Page 10 - Before Servicing
Page 11
Page 12
Page 13
Page 14
Page 15 - Model Identification
Page 16
Page 17 - General Specifications
Page 18
Page 19 - Unit Conversion Table
Page 20
Page 21 - Table Of Contents
Page 22 - Periodic Maintenance Chart
Page 23
Page 24 - Torque and Locking Agent
Page 25
Page 26
Page 27
Page 28 - Specifications
Page 29
Page 30 - Special Tools
Page 31 - Periodic Maintenance Procedures
Page 32 - Idle Speed Inspection
Page 33 - Fuel System
Page 34 - Fuel Hose Replacement
Page 35
Page 36 - Cooling System
Page 37
Page 38
Page 39 - Engine Top End
Page 40 - Valve Clearance Adjustment
Page 41
Page 42 - Oil Service Indicator Light Reset
Page 43 - Oil Screen Inspection
Page 44 - Wheels and Tires
Page 45 - Converter
Page 46
Page 47 - Final Drive
Page 48 - Brakes
Page 49 - Brake Fluid Level Inspection
Page 50 - Brake Fluid Change
Page 51 - Brake Hose Replacement
Page 52 - Master Cylinder Rubber Parts Replacement
Page 53
Page 54
Page 55 - Brake Pad Wear Inspection
Page 56 - Brake Light Switch Operation Inspection
Page 57 - Steering
Page 58 - Steering Stem Bearing Lubrication
Page 59 - Electrical System
Page 60
Page 61 - Headlight Aiming Inspection
Page 62 - Engine Stop Switch Operation Inspection
Page 63 - Others
Page 64 - Condition of Bolts, Nuts and Fasteners T...
Page 65
Page 66
Page 67
Page 68 - Exploded View
Page 69
Page 70 - DFI System
Page 71
Page 72
Page 73
Page 74
Page 75 - DFI Parts Location
Page 76
Page 77 - Specifications
Page 78 - Special Tools and Sealant
Page 79 - DFI Servicing Precautions
Page 80
Page 81 - Troubleshooting the DFI System
Page 82
Page 83
Page 84 - Inquiries to Rider
Page 85
Page 86
Page 87 - DFI System Troubleshooting Guide
Page 88
Page 89 - Poor running or no power at high speed
Page 90
Page 91 - Self-Diagnosis
Page 92
Page 93 - Self-Diagnosis Flow Chart
Page 94 - How to Read Service Codes
Page 95 - How to Erase Service Code
Page 96
Page 97 - Symptoms
Page 98 - Throttle Sensor Position and Idle Speed ...
Page 99 - Throttle Sensor (Service Code 06)
Page 100 - Throttle Sensor Resistance Inspection
Page 101
Page 102
Page 103 - Intake Air Pressure Sensor (Service Code...
Page 104 - Intake Air Pressure Sensor Input Voltage...
Page 105 - Intake Air Pressure Sensor Output Voltag...
Page 106
Page 107 - Water Temperature Sensor (Service Code 1...
Page 108 - Vehicle-down Sensor (Service Code 15)
Page 109 - Vehicle-down Sensor Input Voltage Inspec...
Page 110 - Vehicle-down Sensor Output Voltage Inspe...
Page 111
Page 112 - Oxygen Sensor - not activated (Service C...
Page 113
Page 114
Page 115 - Fuel Injector (Service Code 33)
Page 116 - Fuel Injector Installation
Page 117 - Fuel Injector Power Supply Voltage Inspe...
Page 118 - Fuel Injector Output Voltage Inspection
Page 119
Page 120 - Ignition Coil (Service Code 37)
Page 121
Page 122 - Fuel Pump Relay (Service Code 41)
Page 123
Page 124 - Radiator Fan Relay (Service Code 43)
Page 125 - Oxygen Sensor Heater (Service Code 45)
Page 126 - Oxygen Sensor Heater Power Source Voltag...
Page 127
Page 128 - Idle Speed Control Valve Actuator (Servi...
Page 129 - Idle Speed Control Valve Actuator Input ...
Page 130
Page 131 - Crankshaft Sensor (Service Code 66)
Page 132 - Yellow Engine Warning Indicator Light (L...
Page 133 - ECU
Page 134
Page 135
Page 136 - DFI Power Source
Page 137 - Fuel Line
Page 138 - Fuel Flow Rate Inspection
Page 139
Page 140 - Fuel Pump
Page 141 - Fuel Pump Operating Voltage Inspection
Page 142 - Pressure Regulator Removal
Page 143
Page 144 - Throttle Grip and Cables
Page 145 - Cable Lubrication
Page 146 - Throttle Body Assy
Page 147 - Throttle Body Assy Installation
Page 148 - Air Cleaner
Page 149 - Air Cleaner Box Installation
Page 150 - Fuel Tank
Page 151 - Fuel Tank Installation
Page 152
Page 153
Page 154 - Exploded View
Page 155
Page 156 - Coolant Flow Chart
Page 157 - Specifications
Page 158 - Special Tools and Sealant
Page 159 - Coolant
Page 160 - Cooling System Flushing
Page 161 - Water Pump
Page 162 - Water Pump Inspection
Page 163 - Mechanical Seal Removal
Page 164 - Radiator
Page 165 - Radiator and Radiator Fan Installation
Page 166 - Radiator Filler Neck Inspection
Page 167 - Thermostat
Page 168 - Hoses and Pipes
Page 169 - Water Temperature Sensor
Page 170
Page 171
Page 172 - Exploded View
Page 173
Page 174
Page 175
Page 176 - Specifications
Page 177
Page 178 - Special Tools and Sealant
Page 179
Page 180 - Cylinder Head Cover
Page 181 - Camshaft Chain Tensioner
Page 182
Page 183 - Camshaft
Page 184 - Camshaft Sprocket Removal
Page 185 - Camshaft Chain Removal
Page 186 - Rocker Arm, Rocker Shaft
Page 187
Page 188 - Cylinder Head
Page 189 - Cylinder Head Installation
Page 190 - Cylinder Head Cleaning
Page 191 - Cylinder Head Warp Inspection
Page 192 - Valves
Page 193 - Valve Seat Inspection
Page 194
Page 195
Page 196
Page 197
Page 198 - Cylinder, Piston
Page 199 - Piston Removal
Page 200 - Cylinder Wear Inspection
Page 201 - Piston Wear Inspection
Page 202 - Piston Ring Groove Width Inspection
Page 203 - Piston, Piston Pin, Connecting Rod Wear ...
Page 204 - Intake Manifold
Page 205 - Muffler
Page 206 - Exhaust Pipe Removal
Page 207
Page 208 - Exploded View
Page 209
Page 210 - Specifications
Page 211 - Special Tools
Page 212 - Left Crankcase Cover
Page 213 - Converter Air Filter Inspection
Page 214 - Drive Pulley
Page 215 - Drive Pulley Disassembly
Page 216
Page 217 - Clutch/Driven Pulley
Page 218 - Clutch/Driven Pulley Disassembly
Page 219 - Clutch Disassembly
Page 220 - Driven Pulley Face Bearing Replacement
Page 221
Page 222
Page 223
Page 224 - Exploded View
Page 225
Page 226 - Engine Oil Flow Chart
Page 227 - Specifications
Page 228 - Special Tool
Page 229 - Engine Oil and Oil Filter
Page 230 - Oil Screen Removal
Page 231 - Oil Pressure Relief Valve
Page 232 - Oil Pump
Page 233 - Oil Pump Disassembly
Page 234 - Oil Pipe
Page 235
Page 236 - Exploded View
Page 237
Page 238 - Engine Removal/Installation
Page 239
Page 240 - Engine Installation
Page 241
Page 242 - Exploded View
Page 243
Page 244 - Specifications
Page 245 - Special Tools and Sealant
Page 246 - Crankcase
Page 247 - Crankcase Assembly
Page 248 - Crankshaft Bearing Replacement
Page 249 - Crankshaft, Connecting Rod
Page 250 - Starter Motor Clutch
Page 251 - Starter Motor Clutch Gear and Starter Id...
Page 252
Page 253
Page 254 - Exploded View
Page 255
Page 256 - Specifications
Page 257 - Special Tools
Page 258 - Wheels (Rims)
Page 259 - Rear Wheel Removal
Page 260 - Rear Wheel Installation
Page 261 - Front Axle Inspection
Page 262 - Balance Adjustment (Front Wheel Only)
Page 263 - Tires
Page 264
Page 265 - Tire Repair
Page 266 - Hub Bearing
Page 267 - Sub Frame Bearing Installation
Page 268 - Hub Bearing/Sub Frame Bearing Inspection
Page 269
Page 270 - Exploded View
Page 271
Page 272 - Specifications
Page 273 - Special Tools
Page 274 - Final Gear Case
Page 275 - Final Gear Case Inspection
Page 276 - Final Gear Bearing Replacement
Page 277
Page 278
Page 279 - Exploded View
Page 280
Page 281
Page 282
Page 283
Page 284
Page 285
Page 286 - Specifications
Page 287 - Special Tool
Page 288 - Brake Lever, Brake Pedal
Page 289 - Calipers
Page 290 - Caliper Installation
Page 291 - Caliper Fluid Seal Damage Inspection
Page 292 - Caliper Friction Boot Damage Inspection
Page 293 - Caliper Holder Shaft Wear Inspection
Page 294 - Brake Pads
Page 295 - Rear Brake Pad Installation
Page 296 - Master Cylinder Removal
Page 297 - Master Cylinder Disassembly
Page 298 - Brake Disc
Page 299 - Brake Fluid
Page 300
Page 301
Page 302 - Brake Hose
Page 303 - Anti-Lock Brake System (Equipped Model)
Page 304
Page 305
Page 306 - ABS Servicing Precautions
Page 307 - ABS Troubleshooting Outline
Page 308
Page 309
Page 310 - Inquiries to Rider
Page 311
Page 312 - Yellow ABS Indicator Light (LED) Inspect...
Page 313 - Front, Rear Wheel Rotation Difference Ab...
Page 314 - Front Wheel Rotation Sensor Wiring Inspe...
Page 315 - ABS Hydraulic Unit Removal
Page 316 - ABS Hydraulic Unit Installation
Page 317 - Power Supply Inspection
Page 318 - Front Wheel Rotation Sensor Installation
Page 319 - Wheel Rotation Sensor Inspection
Page 320 - Wheel Rotation Sensor Rotor Inspection
Page 321
Page 322 - Exploded View
Page 323
Page 324
Page 325
Page 326 - Specifications
Page 327 - Special Tools
Page 328 - Front Fork
Page 329
Page 330
Page 331 - Front Fork Disassembly
Page 332 - Front Fork Assembly
Page 333
Page 334 - Inner Tube, Outer Tube Inspection
Page 335 - Rear Shock Absorber
Page 336 - Rear Shock Absorber Installation
Page 337
Page 338 - Exploded View
Page 339
Page 340 - Special Tools
Page 341 - Steering Inspection
Page 342 - Steering Stem
Page 343
Page 344 - Stem, Stem Bearing Installation
Page 345
Page 346 - Steering Stem Bearing Lubrication
Page 347 - Handlebar
Page 348
Page 349
Page 350 - Exploded View
Page 351
Page 352
Page 353
Page 354 - Seat
Page 355 - Fairings
Page 356 - Lower Fairing Installation
Page 357 - Front Fairing Installation
Page 358 - Front Fairing Disassembly
Page 359 - Rear Fairing Installation
Page 360 - Side Fairing Installation
Page 361 - Covers
Page 362 - Fuel Tank Cap Cover Removal
Page 363 - Meter Cover Installation
Page 364 - Leg Shield Removal
Page 365 - Leg Shield Installation
Page 366 - Radiator Cover Removal
Page 367 - Lower Cover Removal
Page 368 - Handlebar Cover Installation
Page 369 - Fenders
Page 370 - Sub Frame Removal
Page 371 - Windshield
Page 372 - Guard
Page 373 - Grab Rail Installation
Page 374 - Center Stand, Side Stand
Page 375 - Rear View Mirror
Page 376
Page 377
Page 378
Page 379 - Exploded View
Page 380
Page 381
Page 382 - Specifications
Page 383 - Special Tools and Sealant
Page 384 - Parts Location
Page 385
Page 386 - Wiring Diagram
Page 387
Page 388 - Wiring Diagram (ABS Equipped Model)
Page 389
Page 390 - Precautions
Page 391 - Electrical Wiring
Page 392 - Battery
Page 393 - Battery Activation
Page 394
Page 395 - Precautions
Page 396 - Interchange
Page 397
Page 398 - Charging System
Page 399 - Stator Coil Removal
Page 400 - Alternator Rotor Installation
Page 401 - Charging Voltage Inspection
Page 402
Page 403 - Regulator/Rectifier Removal
Page 404
Page 405
Page 406 - Ignition System
Page 407 - Crankshaft Sensor Peak Voltage Inspectio...
Page 408 - Ignition Coil Installation
Page 409 - Spark Plug Removal
Page 410
Page 411
Page 412 - Electric Starter System
Page 413 - Starter Motor Inspection
Page 414
Page 415 - Lighting System
Page 416 - License Plate Light Bulb Replacement
Page 417
Page 418 - Turn Signal Light Bulb Replacement
Page 419 - Turn Signal Relay Inspection
Page 420 - Hazard Control Unit Inspection
Page 421
Page 422 - Storage Box Light/Storage Box Light Swit...
Page 423 - Storage Box Light Switch Inspection
Page 424
Page 425 - Radiator Fan System
Page 426 - Oil Pressure Warning System
Page 427
Page 428
Page 429 - Meter, Gauge, Indicator Unit
Page 430 - Electronic Combination Meter Unit Inspec...
Page 431
Page 432
Page 433
Page 434
Page 435
Page 436
Page 437
Page 438
Page 439 - Switches and Sensors
Page 440 - Water Temperature Sensor Inspection
Page 441 - Fuel Level Sensor Inspection
Page 442 - Oxygen Sensor Installation
Page 443 - Relay Inspection
Page 444 - Fuse
Page 445
Page 446
Page 447
Page 448
Page 449
Page 450
Page 451
Page 452
Page 453
Page 454
Page 455
Page 456
Page 457
Page 458
Page 459
Page 460
Page 461
Page 462
Page 463
Page 464
Page 465
Page 466
Page 467
Page 468
Page 469
Page 470 - Troubleshooting guide
Page 471
Page 472 - Abnormal drive train noise
Page 473
Page 474
/
474
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
17-12 APPENDIX
Cable, Wire, and Hose Routing
Table of
Contents
Previous
page
Next
page
1
...
455
456
457
458
Show quick links
Quick Links:
Unit Conversion Table
Before servicing
Hide
Hide permanently
Advertisement
Chapters
Table Of Contents
9
Periodic Maintenance
21
Fuel System (dfi)
65
Cooling System
153
Engine Top End
171
Converter System
207
Engine Lubrication System
223
7-12 Engine Lubrication System
235
Crankcase/crankshaft
241
Wheels/tires
253
Final Drive
269
Brakes
277
Suspension
321
Steering
337
Frame
349
Electrical System
377
Table of Contents
Troubleshooting
Troubleshooting the DFI System
81
DFI System Troubleshooting Guide
87
ABS Troubleshooting Outline
307
troubleshooting guide
470
Also See for Kawasaki J300
Kawasaki j300 Owner's Manual
144 pages
Related Manuals for Kawasaki J300
Motorcycle Kawasaki J300 2015 Owner's Manual
(1 page)
Motorcycle Kawasaki J300 ABS 2014 Owner's Manual
(68 pages)
Motorcycle Kawasaki VN 750 Service Manual
(2395 pages)
Motorcycle Kawasaki vn 800 classic Service Manual
1996-2006 (392 pages)
Motorcycle Kawasaki Ninja 300 Service Manual
(617 pages)
Motorcycle Kawasaki Eliminator 125 Service Manual
(385 pages)
Motorcycle Kawasaki KX250F Service Manual
Motorcycle (500 pages)
Motorcycle KAWASAKI NINJA ZX-10R Service Manual
(650 pages)
Motorcycle Kawasaki kx450f 2015 Owner's Manual
(204 pages)
Motorcycle Kawasaki KZ1100 Service Manual
(371 pages)
Motorcycle Kawasaki Ninja 650 Service Manual
(637 pages)
Motorcycle Kawasaki Ninja 300 ABS Owner's Manual
(159 pages)
Motorcycle Kawasaki KX450F Service Manual
Kx450f (400 pages)
Motorcycle Kawasaki KX450F Service Manual
(453 pages)
Related Products for Kawasaki J300
Kawasaki J300 ABS 2014
Kawasaki J300 2014
Kawasaki j125
Kawasaki j125 abs
Kawasaki JH1200-B1
Kawasaki JH1200-B2
Kawasaki JH1200-B3
Kawasaki JetSki STX-15F
Kawasaki JET MATE
Kawasaki Jet Ski SX-R
Kawasaki JS1500AH
Kawasaki Jet Ski Ultra 300LX
Kawasaki 100 GA5-A
Kawasaki 1400 GTR ABS 2014
KAWASAKI 1400GTR ABS - 2011
This manual is also suitable for:
J300 abs
J300 2017
Sc300ch 2017
Comments to this Manuals
Your Name:
Enter your comment:
Symbols:
0
Enter text from picture:
Write a comment
Latest comments:
×
Bookmark
×
Print
×
Rename the bookmark
×
Delete bookmark?
×
Delete from my manuals?
×
Login
Sign in
OR
Sign in with Facebook
Sign in with Google
×
Upload manual
upload from disk
upload from url
Comments to this Manuals
Latest comments: