16-24 ELECTRICAL SYSTEM
Using the flywheel puller [A] and rotor puller [B], remove
the alternator rotor from the crankshaft.
Special Tools - Rotor Puller M18 × 1.5, M16 × 1.5: 57001
Flywheel Puller, M28 × 1.0: 57001-1471
Do not attempt to strike the alternator rotor itself.
Striking the rotor can cause the magnets to lose
Alternator Rotor Installation
Remove the starter motor [A] temporary (see Starter Mo-
Using a cleaning fluid, clean off any oil or dirt on the fol-
lowing portions and dry them with a clean cloth.
Crankshaft Tapered Portion [A]
Alternator Rotor Tapered Portion [B]
Fit the woodruff key [C] securely in the slot of the crank-
Align the woodruff key on the crankshaft with groove [D]
on the alternator rotor.
Push the alternator rotor while turning the starter motor
clutch gear [A] counterclockwise until it engaged into the
starter clutch case.
Install the starter motor (see Starter Motor Installation).
Install the washer and rotor nut [A].
Tighten the alternator rotor bolt while holding the alterna-
tor rotor steadily with the flywheel holder [B].
Special Tool - Flywheel Holder: 57001-1313
Torque - Alternator Rotor Nut: 59 N·m (6.0 kgf·m, 44 ft·lb)
Do not hold the rotor at pick-up portion with the fly-
Install the alternator cover (see Alternator Cover Installa-