Remove the engine (see Engine Removal in the Engine
Set the engine on a clean surface and hold the engine
steady while parts are being removed.
Cylinder (see Cylinder Removal in the Engine Top End
Piston (see Piston Removal in the Engine Top End chap-
Clutch/Driven Pulley (see Clutch/Driven Pulley Removal
in the Converter System chapter)
Starter Motor Clutch Gear and Starter Idle Gear (see
Starter Motor Clutch Gear and Starter Idle Gear Re-
Oil Pump (see Oil Pump Removal in the Engine Lubri-
cation System chapter)
Camshaft Chain (see Camshaft Chain Removal in the
Engine Top End chapter)
Oil Screens (see Oil Screen Removal in the Engine Lu-
brication System chapter)
Oil Pressure Relief Valve (see Oil Pressure Relief Valve
Removal in the Engine Lubrication System chapter)
Oil Pressure Switch (see Oil Pressure Switch Removal
in the Engine Lubrication System chapter)
Crankcase Bolts [A]
If the crankcase does not split easily, tap the crankcase
ribs [A] lightly with a plastic mallet.
Take care not to damage the crankcase.
Remove the right crankcase.
Never use a driver to knock the crankcase mating sur-