Danfoss VLT AutomationDrive FC 360 Quick Manual

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Programming manual (164 pages)

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

Page 1 ENGINEERING TOMORROW Quick Guide ® AutomationDrive FC 360 vlt-drives.danfoss.com...
Page 3: Table Of Contents
5.3 Hand On/Auto On Mode 5.4 Local Control Panel (LCP) Operations 5.5 Basic Programming 5.6 Checking Motor Rotation 5.7 Checking Encoder Rotation 5.8 Local-control Test 5.9 System Start-up 5.10 PROFIBUS 5.11 PROFINET MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 4 7.5 Troubleshooting 8 Specifications 8.1 Mains Supply 3x380–480 V AC 8.2 General Technical Data 8.3 Fuses 8.4 Connection Tightening Torques 9 Appendix 9.1 Symbols, Abbreviations, and Conventions 9.2 Parameter Menu Structure Index Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 5: Introduction
Operation and monitoring functions are available as status indications to an outside control Contact the local Danfoss supplier for technical documen- system or serial communication network. tations. 1.3 Document and Software Version The quick guide is regularly reviewed and updated.
Page 6 • Provides mains transient protection. • Reduces the root mean square DC reactor (RMS) current. • Raises the power factor reflected back to the line. • Reduces harmonics on the AC input. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 7 297.5 (11.7) 390 (15.4) 495 (19.5) 521 (20.5) 60 (2.4) 70 (2.8) 90 (3.5) 105 (4.1) 120 (4.7) 200 (7.9) 270 (10.6) Mounting screw Table 1.1 Enclosure Sizes, Power Ratings, and Dimensions MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 8 Motor terminals (U, V, W), and brake and load sharing terminals Terminal cover PE ground B options (MCB 102/MCB 103 accessories) 3-pole relay 1 Illustration 1.2 Exploded View, J1–J5 (0.37–22 kW/0.5–30 hp), IP20 (Taking J2 as an example) Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 9 Mains terminals Pluggable RS485 terminals Decoupling plate (accessory) Relay terminal 1&2, fixed M4 screw X3 (for decoupling plate) Illustration 1.3 Exploded View, J6–J7 (30–75 kW/40–100 hp), IP20 (Taking J7 as an example) MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 10: Safety
Only qualified personnel must perform instal- • Before performing any service or repair work, lation, start-up, and maintenance. use an appropriate voltage measuring device to make sure that the capacitors are fully discharged. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 11 For details about the use of the frequency converter on isolated mains, refer to the section RFI Switch in the design guide. Follow the recommendations regarding the installation on IT mains. Use relevant monitoring devices for IT mains to avoid damage. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 12: Mechanical Installation
(40–100 hp) with external brake chopper only. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 Illustration 3.2 Type Code String Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 13: Installation Environment
See the design guide for details on derating. Enclosure size J1–J5 J6 and J7 Clearance above and below the 100 (3.94) 200 (7.87) unit [mm (in)] Table 3.2 Minimum Airflow Clearance Requirements MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 14 Enclosure size J1–J5 of VLT AutomationDrive FC 360 units can be installed in horizontal position. Illustration 3.4 Normal Mounting Illustration 3.5 Correct Horizontal Mounting (Left Side Downwards) Illustration 3.6 Incorrect Horizontal Mounting (Right Side Downwards) Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 15: Electrical Installation
• Use the clamps provided with the equipment for proper ground connections. • Do not ground 1 frequency converter to another in a daisy chain fashion (see Illustration 4.1). MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 16 Keep the ground wire connections as short as possible. • Use high-strand wire to reduce electrical noise. • Follow motor manufacturer wiring requirements. FC 1 FC 2 FC 3 FC 1 FC 2 FC 3 Illustration 4.1 Grounding Principle Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 17: Wiring Schematic
3) Single DC choke in J1–J5; Dual DC choke in J6–J7. 4) Switch S801 (bus terminal) can be used to enable termination on the RS485 port (terminals 68 and 69). 5) No BR for J6–J7. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 18 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 4.3 Typical Electrical Connection Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 19: Mains, Motor, And Ground Connections
Illustration 4.4 shows mains input, motor, and grounding for enclosure sizes J1–J5. Illustration 4.5 shows mains input, motor, and grounding for enclosure size J6–J7. Actual configurations vary with unit types and optional equipment. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 20: Control Wiring
Digital I/O, pulse I/O, encoder for potenti- 24 V DC supply ometer or voltage. thermistor. Maximum – +24 V DC output current is 100 mA for all 24 V loads. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 21 Confirm that the control terminal is programmed Illustration 4.10 Twisted-pair Cables for the correct function. See chapter 5 Commis- sioning for details on accessing parameters and programming. Alternatively, the connection to terminal 61 can be omitted. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 22: Jumper Terminals 12 And
Connect RS485 serial communication wiring to terminals (+) 68 and (-) 69. • Shielded serial communication cable is recommended. • See chapter 4.3.1 Grounding Requirements for proper grounding. RS485 Illustration 4.12 Serial Communication Wiring Diagram Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 23: Commissioning
Repeat this procedure after as default setting. Connect terminals 12 and 27 to test the voltage correction. Hand On/Auto On running. Ensure that any optional equipment wiring matches the installation application. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 24: Local Control Panel (Lcp) Operations
MCT-10 Set-up Software on PC via RS485 com-port. Parameter number. This software can be ordered using code number Parameter value. 130B1000 or downloaded from the Danfoss website: Motor direction is shown at the bottom left of the display. www.danfoss.com/BusinessAreas/DrivesSolutions/software- A small arrow indicates the direction.
Page 25 ▲ ▼ Illustration 5.4. Press the [ ] to change the value. once to enter Main Menu. Pressing [►] does not change the value of the digits or move the decimal point. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 27 [Hand On] mode: • Parameter 16-09 Custom Readout. • Parameter 16-10 Power [kW]. • Parameter 16-13 Frequency. • Parameter 16-14 Motor current. • Parameter 16-16 Torque [Nm]. • Parameter 16-30 DC Link Voltage. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 28 (return to screen 2). ▲ ▼ ]: Select a parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select a group. Table 5.6 Changing Values in Enumerated Parameters Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 29 The GLCP is divided into 4 functional groups (see Illustration 5.10). Function Status Shows operational information. A. Display area. B. Display menu keys. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 30 The list only shows parameters, which have been changed in the current edit set-up. • Parameters which have been reset to default values are not listed. • The message Empty indicates that no parameters have been changed. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 31 Default parameter settings are restored during start-up. change data stored in the LCP memory. This may take slightly longer than normal. Alarm 80, Drive initialised to default value is shown. Press [Reset] to return to operating mode. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 32: Basic Programming
In most situations, measured value by 2 and enter the result. it provides optimum performance without further Parameter 1-38 q-axis Inductance (Lq). adjustments. Run a complete AMA for best performance. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 33 If the rotor is compatibility between the frequency converter and the not blocked, set parameter 1-70 Start Mode to [1] Parking motor under VVC mode. and try again. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 34: Checking Motor Rotation
Alarm Types for resetting the frequency converter after a Press [ ] for positive speed reference. trip. Check that the speed shown is positive. Verify that the wiring between the frequency converter and the motor is correct. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 35: System Start-Up
If warnings or alarms occur, see chapter 7.1 Warning and Alarm Types for resetting the frequency converter after a trip. Termination resistor switch PROFIBUS address selector Illustration 5.12 Front Panel of a Control Cassette with PROFIBUS MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 36 NOTICE Switch off the power supply before changing the switches. Table 5.14 Functions of LEDs and Switches Screws Illustration 5.13 Fasten the Plate with Screws Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 37: Profinet
1.40. In the package of each control cassette with PROFINET, a decoupling kit is provided for better mechanical fixation. Install the decoupling kit after the control casette is installed. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 39: Danfoss A/S © 03/2017 All Rights Reserved
Parameter 6-22 Terminal 54 Low Current 4.0 mA Parameter 6-23 Terminal 54 High Current 20.0 mA Parameter 6-29 Terminal 54 mode [0] Current Mode Parameter 6-70 Terminal 45 Mode [0] 0–20 mA MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 40 Parameter 3-16 Reference 2 [0] No function [0] No function Source Parameter 4-12 Motor 25.0 Hz 25.0 Hz Speed Low Limit [Hz] Parameter 4-14 Motor 50.0 Hz 50.0 Hz Speed High Limit [Hz] Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 41 [103] Motor Current Parameter 6-70 Terminal 45 Mode [0] 0–20 mA Output Parameter 6-71 Terminal 45 Analog [100] Output frequency Output Table 6.3 Speed Open Loop Parameter 6-90 Terminal 42 Mode [0] 0–20 mA MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 42 [0] 0–20 mA Parameter 6-71 Terminal 45 Analog [100] Output frequency Output Parameter 6-90 Terminal 42 Mode [0] 0–20 mA Parameter 6-91 Terminal 42 Analog [103] Motor Current Output Table 6.5 Multi-speed Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 43 Parameter 1-40 Back EMF at 1000 RPM Parameter 1-42 Motor Cable Length 50 m Parameter 1-66 Min. Current at Low Speed 50 Parameter 1-73 Flying Start [2] Enable always Parameter 2-06 Parking Current MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 44: Application Examples
Parameter 1-66 Min. Current at Low Speed 50 • Required switch settings for analog terminals 53 Parameter 1-73 Flying Start [2] Enable always or 54 are also shown. Parameter 2-06 Parking Current Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 45 Parameter 6-19 T A IN *[1] Voltage erminal 53 mode Table 6.11 Speed Reference (Using a Manual Potentiometer) *=Default value A OUT 0 ~10 V Notes/comments: Table 6.9 Analog Speed Reference (Voltage) MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 46 Preset ref. 3 100% *=Default value Notes/comments: Start (18) Freeze ref (27) Speed up (29) Speed down (32) Table 6.13 Start/Stop with Reversing and 4 Preset Speeds Illustration 6.1 Speed Up/Speed Down Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 47 * = Default value Notes/comments: +10 V A IN If only a warning is needed, set A IN parameter 1-90 Motor Thermal Protection to [1] Thermistor A OUT warning. Table 6.15 Motor Thermistor MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 48: Diagnostics And Troubleshooting
After the faults are fixed, cycle the input power before resetting the frequency converter. 7.2 Warning and Alarm Displays Setup 1 Status Quick Main Menu Menu Illustration 7.1 Warning Display Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 49: Warning And Alarm Code List
14-10 Mains Failure is NOT set to [0] No Function. Internal fault – Contact the local Danfoss supplier. Check the load connected to terminal 27 or remove Overload T27 – – short-circuit connection. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 50 Table 7.1 Warnings and Alarms Code List 1) These faults may be caused by mains distortions. Installing a Danfoss line filter may rectify this problem. 2) For enclosure size J7, the warning can also be caused by high UDC voltage.
Page 51 Overload T27 Reference low Start delay detection 002000 2097152 W phase loss Option fault Reserved Reserved Reserved Reserved Sleep 004000 Fieldbus 4194304 Locked rotor Reserved Fieldbus fault Reserved Reserved Sleep boost fault MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 52 400000 10737418 Reserved Reserved Reserved Reserved Reserved Reserved Reserved 800000 21474836 Mech. brake Reserved Reserved Reserved Reserved Database busy Reserved Table 7.2 Description of Alarm Word, Warning Word, and Extended Status Word Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 53: Error Code List
Check if a reversing command is the wrong direction Active reversing signal programmed for the terminal in Deactivate reversing signal. parameter group 5-1* Digital inputs. Change parameter 1-06 Clockwise Wrong motor phase connection Direction. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 54 Turn off overmodulation in is making noise or motor/fan system been reduced to an acceptable limit. parameter 14-03 Overmodulation. vibrations at certain Increase resonance damping in frequencies) parameter 1-64 Resonance Dampening. Table 7.4 Troubleshooting Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 55: Specifications
3.6 (7.9) 3.6 (7.9) 3.6 (7.9) 4.1 (9.0) rating IP20 (5.1) 96.2 97.0 97.2 97.4 97.4 97.6 97.5 97.6 97.7 98.0 Efficiency [%] Table 8.1 Mains Supply 3x380–480 V AC - Heavy Duty MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 56 37.3 (82.2) 38.7 (85.3) protection rating IP20 (27.1) (27.6) (49.4) (49.6) 97.8 97.8 98.1 97.9 98.1 98.0 97.7 98.0 98.2 Efficiency [%] Table 8.2 Mains Supply 3x380–480 V AC - Heavy Duty Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 57 (though typical only 4 W extra for a fully loaded control card, fieldbus, or options for slot B). For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 3) Measured using 5 m shielded motor cables at rated load and rated frequency for enclosure sizes J1–J5, and using 33 m shielded motor cables at rated load and rated frequency for enclosure sizes J6 and J7.
Page 58: General Technical Data
28 V DC Pulse frequency range 4 Hz–32 kHz (Duty cycle) minimum pulse width 4.5 ms Input resistance, R approximately 4 kΩ 1) Terminals 27 and 29 can also be programmed as output. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 59 Control card, RS485 serial communication Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS485 serial communication circuit is galvanically isolated from the supply voltage (PELV). MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 60 Speed control range (open loop) 1:100 of synchronous speed ±0.5% of nominal speed Speed accuracy (open loop) ±0.1% of nominal speed Speed accuracy (closed loop) All control characteristics are based on a 4-pole asynchronous motor. Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 61 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips when the intermediate circuit voltage is too low or too high. • The frequency converter is protected against ground faults on motor terminals U, V, W. MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 62: Fuses
NOTICE Using fuses or circuit breakers is mandatory to ensure compliance with IEC 60364 for CE. Danfoss recommends using the fuses in Table 8.4 on a circuit capable of delivering 100000 A (symmetrical), 380–480 V depending on the frequency converter voltage rating.
Page 63: Connection Tightening Torques
12 (106.2) 12 (106.2) 12 (106.2) – 1.6 (14.2) 0.44 (3.89) 0.5 (4.4) 75 (100) 14 (123.9) 14 (123.9) 14 (123.9) – 1.6 (14.2) 0.44 (3.89) 0.5 (4.4) Table 8.5 Tightening Torques MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 64: Appendix
An asterisk (*) indicates the default setting of a parameter. • Numbered lists indicate procedures. • Bullet lists indicate other information. • Italicized text indicates: Cross-reference. Link. Parameter name. 9.2 Parameter Menu Structure Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 75: Index
Discharge time..................8 Installation environment..............11 Disconnect switch................21 Isolated mains..................17 Electrical noise..................14 Leakage current..................9 EMC......................59 Load sharing..................... 8 EMC-compliant installation.............. 13 Local control................... 28 Encoder rotation................... 32 MG06A702 Danfoss A/S © 03/2017 All rights reserved.
Page 76 Vibration....................11 Protection and feature................ 59 Voltage level................... 56 Qualified personnel................8 Warning and alarm list................ 48 Quick menu..................23, 27 Wire size....................13 Reference....................27 Relay output................... 58 Remote command.................. 3 Danfoss A/S © 03/2017 All rights reserved. MG06A702...
Page 78 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

Danfoss VLT AutomationDrive FC 360 Quick Manual

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Commissioning

6 Applications

7 Diagnostics and Troubleshooting

8 Specifications

9 Appendix

Index

Quick Links

Troubleshooting

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

Table of Contents