6.10 Saving the parameter adjustment data ................42 Set up with PACTware and other adjustment programs Connect the PC ......................43 Parameter adjustment with PACTware ................44 7.3 Parameter adjustment with AMS™................. 45 Saving the parameter adjustment data ................45 VEGAPULS 62 • Foundation Fieldbus...
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• 43814 - Externe Anzeige VEGADIS 81 • 34296 - Protective cover • 31088 - Flanges according to DIN-EN-ASME-JIS • 30176 - Electronics module VEGAPULS series 60 • 31381 - Antenna impedance cone VEGAPULS 62 and 68 Editing status: 2014-12-08 VEGAPULS 62 • Foundation Fieldbus...
Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGAPULS 62 • Foundation Fieldbus...
During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGAPULS 62 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
2.8 FCC/IC conformity (only for USA/Canada) The instrument with all antenna versions is FCC/IC approved. Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC/IC. VEGAPULS 62 is in conformity with part 15 of the FCC directives and fulfills the RSS-210 regulations. Note the corresponding regulations for operation: • The instrument must not cause any interfering emissions •...
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2 For your safety Please help us fulfill this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGAPULS 62 • Foundation Fieldbus...
3 Product description Product description 3.1 Configuration Versions The VEGAPULS 62 radar sensor is available in two electronics ver- sions: • Standard electronics type PS60KF • Electronics with increased sensitivity type PS60KL The respective version can be determined by means of the type label on the electronics.
Principle of operation Area of application VEGAPULS 62 is a radar sensor in K-band (emitting frequency ap- prox. 26 GHz) for continuous level measurement. A suitable version of VEGAPULS 62 is available for each area of ap- plication: The version with "thread and horn antenna with ø 40 mm (1.575 in)" is particularly suitable for small tanks and process vessels for measurement of virtually all products.
IEC 61158-2 DD/CFF The DD (Device Descriptions) and CFF (capability files) necessary for planning and configuration of your FF (Foundation Fieldbus) com- munication network are available in the download area of the VEGA homepage www.vega.com under "Services - Downloads - Software - Foundation Fieldbus". The appropriate certificates are also available there. A CD with the appropriate files and certificates can be ordered via e-mail under info@de.vega.com or by phone from one of the VEGA agencies under the order number "DRIVER.S".
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Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % VEGAPULS 62 • Foundation Fieldbus...
(e.g. through cleaning processes) or on cooled or heated vessels. Fig. 2: Measures against moisture ingress Measuring range The reference plane for the measuring range is the lower edge of the flange or the seal surface of the thread. VEGAPULS 62 • Foundation Fieldbus...
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If the medium reaches the antenna, buildup can form on it and cause faulty measurements later on. Polarisation plane The emitted radar impulses of VEGAPULS 62 are electromagnetic waves. The polarisation plane is the direction of the electrical share. Their position is marked on the instrument.
4 Mounting Mounting preparations - Horn antenna Information: This information applies only to special versions! VEGAPULS 62 is also available in versions where the antenna has a bigger diameter than the process fitting (thread, flange). The antenna must therefore be disconnected from the process fitting before mount- ing. Proceed as follows: 1. Loosen the hexagon socket screws (3) on the antenna socket with an Allen wrench (size 3) 2. Remove the antenna (4)
9. Tighten compression nut (1) with SW 41, torque max. 50 Nm 10. Tighten locknut (2) with SW 36, torque max. 40 Nm. Note: Take note for VEGAPULS 62 with rinsing air connection that the holes in the antenna and in the process fitting correspond. This ensures a sufficient air flow (the air is led through the holes to the feed system. A rinsing of the parabolic antenna in total is not intended).
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In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel, as measurement is then possible down to the lowest point of the vessel bottom. Fig. 8: Vessel with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. VEGAPULS 62 • Foundation Fieldbus...
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10 mm (0.4 in) out of the socket. Fig. 10: Recommended socket mounting If the reflective properties of the medium are good, you can mount VEGAPULS 62 on sockets which are higher than the length of the antenna. You will find recommended values for socket heights in the following illustration. The socket end should be smooth and burr-free, if possible also rounded.
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800 mm Fig. 11: Deviating socket dimensions Tip: VEGAPULS 62 is optionally also available with antenna extension. The antenna length can thus be selected such that the antenna end protrudes 10 mm (0.4 in) out of the socket. In liquids, direct the sensor as perpendicular as possible to the prod- Sensor orientation uct surface to achieve optimum measurement results.
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(from 1.6) is possible. Note: Measurement in a standpipe is not recommended for extremely adhesive products. Surge or bypass tubes must extend all the way down to the requested min. level, as measurement is only possible within the tube. VEGAPULS 62 • Foundation Fieldbus...
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Vent hole max. ø 5 mm (0.2 in) If possible, the antenna diameter of the sensor should correspond to the inner diameter of the tube. With VEGAPULS 62 this is approx. 40 mm (1.575 in). The sensor can be used with tube diameters be- tween 40 … 80 mm (1.575 … 3.15 in).
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4 Mounting 100% Fig. 16: VEGAPULS 62 in a bypass tube. The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openings. Marking of the polarisation direction When the sensor is mounted on a bypass tube, the distance from VE- GAPULS 62 to the upper tube connection should be approx. 300 mm (11.81 in) or more.
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= max. filling of the rectangular flume max. 1 Overflow orifice (side view) Headwater Tail water 4 Overfall orifice (view from bottom water) Khafagi-Venturi flume In general, the following points must be observed: • Installation of the sensor at the input side • Installation in the centre of the flume and vertical to the liquid surface • Distance to the Venturi flume • Min. distance of the sensor to max. storage level VEGAPULS 62 • Foundation Fieldbus...
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Fig. 19: Flow measurement with Khafagi-Venturi flume: d = Min. distance to sen- sor; h = max. filling of the flume; B = tightest constriction in the flume max. Position sensor 2 Venturi flume Gauge measurement In general, the following points must be observed: • Installation of the sensor in a protected area • Installation vertical to the liquid surface VEGAPULS 62 • Foundation Fieldbus...
Connect only in the complete absence of line voltage • If overvoltage surges are expected, overvoltage arresters should be installed according to Foundation Fieldbus specification Tip: We recommend VEGA overvoltage arrester B63-32. In hazardous areas you must take note of the respective regulations, conformity and type approval certificates of the sensors and power supply units. Voltage supply The instrument requires a operating voltage of 9 … 32 V DC. Operat-...
7. Insert the wire ends into the open terminals according to the wir- ing plan Fig. 20: Connection steps 6 and 7 8. Press down the opening levers of the terminals, you will hear the terminal spring closing VEGAPULS 62 • Foundation Fieldbus...
Fig. 21: Material versions, single chamber housing Plastic Aluminium Stainless steel, precision casting Stainless steel, electro-polished Filter element for air pressure compensation of all material versions. Blind plug with version IP 66/IP 68, 1 bar for Aluminium and stainless steel VEGAPULS 62 • Foundation Fieldbus...
Wiring plan Display I 2 C Fig. 23: Wiring plan, single chamber housing Voltage supply, signal output Wiring plan, double chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version. VEGAPULS 62 • Foundation Fieldbus...
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Filter element for air pressure compensation Cable gland Electronics compartment Typ: Display I ² C 5 6 7 8 Fig. 25: Electronics compartment, double chamber housing 1 Simulation switch ("on" = simulation mode) Connection for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment VEGAPULS 62 • Foundation Fieldbus...
Ground terminal for connection of the cable screen Wiring plan I 2 C Fig. 27: Wiring plan, double chamber housing Voltage supply, signal output Wiring plan, double chamber housing Ex d Information: Instruments in Ex d version with hardware revision …- 01 or higher as well as with national approvals such as e.g. according to FM or CSA at a later date. VEGAPULS 62 • Foundation Fieldbus...
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Filter element for air pressure compensation Cable gland Electronics compartment Typ: Display I ² C 5 6 7 8 Fig. 29: Electronics compartment, double chamber housing 1 Simulation switch ("on" = simulation mode) Connection for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment VEGAPULS 62 • Foundation Fieldbus...
Voltage supply, signal output Wiring plan - version IP 66/IP 68, 1 bar Wire assignment, con- nection cable Fig. 32: Wire assignment, connection cable brown (+) and blue (-) to power supply or to the processing system Shielding VEGAPULS 62 • Foundation Fieldbus...
5 Connecting to power supply Switch-on phase Switch-on phase After VEGAPULS 62 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: • Internal check of the electronics •...
4. Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. VEGAPULS 62 • Foundation Fieldbus...
Adjustment system Fig. 34: Display and adjustment elements LC display Indication of the menu item number Adjustment keys • [OK] key: Key functions VEGAPULS 62 • Foundation Fieldbus...
[OK] will not be saved. Setup steps Parameter adjustment As VEGAPULS 62 is a distance measuring instrument, the distance from the sensor to the product surface is measured. To have the real product level displayed, an allocation of the measured distance to the percentage height must be made.
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Medium selection Each product has different reflective properties. In addition, there are various interfering factors which have to be taken into account: agitated product surfaces and foam generation (with liquids); dust generation, material cones and echoes from the vessel wall (with solids). To adapt the sensor to these different conditions, you should first select "Liquid" or "Solid". VEGAPULS 62 • Foundation Fieldbus...
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By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume should not be displayed in percent but e.g. in l or kg, a scaling can be also set in the menu item "Display". VEGAPULS 62 • Foundation Fieldbus...
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The level would then no longer be detectable in this area. Extended setting/Quick The menu item "Extended setting" offers the possibility to optimise level change VEGAPULS 62 for applications in which the level changes very quickly. To do this, select the function "Quick level change > 1 m/min.". Extended setting quick level change > 1 m/min.
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If the "Reset" is carried out, the sensor resets the values of the follow- ing menu items to the reset values (see chart): Function Reset value Max. adjustment 0 m(d) Min. adjustment 30 m(d) (VEGAPULS 61, 63, 65) 35 m(d) (VEGAPULS 62, 66) 70 m(d) (VEGAPULS 68) Medium Liquid Vessel form not known Damping Linearization Linear...
Vessel form ▼ 0.00 % 100.00 % Liquid ▼ ▼ not known not known 30.000 m(d) 0.000 m(d) 0.665 m(d) 0.665 m(d) Damping Linearisation curve Sensor-TAG ▼ Sensor linear Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGAPULS 62 • Foundation Fieldbus...
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Basic adjustment Display Diagnostics ▶ Service Info False signal suppression Extended setting Simulation Reset ▼ None Reset now? Start simulation? Change now? Unit of measurement Language Copy sensor data ▼ ▼ Copy sensor data? Enable? m(d) Deutsch VEGAPULS 62 • Foundation Fieldbus...
They are thus available for multiple use or service purposes. If VEGAPULS 62 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.
Sensor VEGACONNECT exter- nally TWIST Fig. 36: Connection via VEGACONNECT externally I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC Necessary components: • VEGAPULS 62 • PC with PACTware and suitable VEGA DTM VEGAPULS 62 • Foundation Fieldbus...
Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGAPULS 62 • Foundation Fieldbus...
The standard version is available as a download under www.vega.com/downloads and "Software". The full version is avail- able on CD from the agency serving you. Parameter adjustment with AMS™ For VEGA sensors, instrument descriptions for the adjustment program AMS™ are available as DD. The instrument descriptions are already implemented in the current version of AMS™. For older ver- sions of AMS™, a free-of-charge download is available via Internet. Go via www.vega.com and "Downloads" to the item "Software".
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.
Ex approval may be used. If there is no electronics module available on site, one can be ordered from the VEGA agency serving you. Sensor serial number The new electronics module must be loaded with the settings of the sensor.
The electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply. Software update The software version of VEGAPULS 62 can be determined as follows: • on the type label of the electronics •...
Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGAPULS 62 • Foundation Fieldbus...
These may be used only for privately used products according to the WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS 62 • Foundation Fieldbus...
Output variable Output Ʋ Signal digital output signal, Foundation Fieldbus protocol Ʋ Physical layer according to IEC 61158-2 Cycle time min. 1 s (dependent on the parameter setting) Ʋ Damping (63 % of the input variable) 0 … 999 s, adjustable Ʋ Met NAMUR recommendation NE 43 VEGAPULS 62 • Foundation Fieldbus...
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8° Beam angle -3 dB with parabolic antenna 4° Step response or adjustment time > 1 s (dependent on the parameter setting) Max. level change Adjustable up to 1 m/min. (dependent on the parameter settings) Corresponds to the range with 50 % of the emitted power Time to output the correct level (with max. 10 % deviation) after a sudden level change. VEGAPULS 62 • Foundation Fieldbus...
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- 15 mm (- 0.590 in) 30 m 2,0 m (98.43 ft) (6.562 ft) - 40 mm (- 1.574 in) Fig. 39: Deviation VEGAPULS 62 with horn antenna and increased sensitivity Incl. non-linearity, hysteresis and non-repeatability. VEGAPULS 62 • Foundation Fieldbus...
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- 15 mm (- 0.590 in) 30 m 2,0 m (98.43 ft) (6.562 ft) - 40 mm (- 1.574 in) Fig. 41: Deviation VEGAPULS 62 with parabolic antenna and increased sensitivity Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0.03 %/10 K zero signal (temperature error) Influence of the superimposed gas and pressure to the accuracy The spreading speed of the radar impulses in gas or vapour above the product is reduced by high pressures. This effect depends on the superimposed gas or vapour and increases with low tem-...
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DIN-EN-ASME-JIS" Vibration resistance Ʋ Horn antenna mechanical vibrations with 4 g and 5 … 100 Hz Ʋ Parabolic antenna mechanical vibrations with 1 g and 5 … 100 Hz Data on rinsing air connection Pressure < 6 bar (87.02 psi) Air quantity see diagram Tested according to the guidelines of German Lloyd, GL directive 2. VEGAPULS 62 • Foundation Fieldbus...
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Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar Cable entry/plug Ʋ Single chamber housing – 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm), 1 x blind plug M20 x 1.5 – 1 x closing cap M20 x 1.5; 1 x blind plug M20 x 1.5 – 1 x closing cap ½ NPT, 1 x blind plug ½ NPT – 1 x plug (depending on the version), 1 x blind stopper M20 x 1.5 Depending on the version M12 x 1, according to DIN 43650, Harting, 7/8" FF. VEGAPULS 62 • Foundation Fieldbus...
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Indication LC display in dot matrix Adjustment elements 4 keys Protection rating Ʋ unassembled IP 20 Ʋ mounted into the sensor without cover IP 40 Material Ʋ Housing Ʋ Inspection window Polyester foil VEGAPULS 62 • Foundation Fieldbus...
Approvals Instruments with approvals can have different technical specifications depending on the version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "Instrument search" as well as via "Downloads" and "Approvals". 10.2 Foundation Fieldbus Block diagram, measured value processing The following illustration shows the Transducer Block and Function block in simplified form.
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AI 1 Channel = 1: Primary Value AI 2 Channel = 2: Secondary Value 1 Channel = 3: Secondary Value 2 Fig. 43: VEGAPULS 62 measured value processing Diagram, adjustment The following illustration shows the function of the adjustment. Secondary_value_1 cal_level_hi...
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– Selects the type of value, which is displayed on the indication and adjustment module • max_peak_sensor_value – Holds the maximum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' • min_peak_sensor_value – Holds the minimum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' • Calibration Highest Point – Min./max.-adjustment: Upper calibrated point of the sensor. It refers to 'Cal_level_hi'. The unit is defined in 'Sensor_range.unit' • Calibration Lowest Point – Min./max.-adjustment: Lower calibrated point of the sensor. It refers to 'Cal_level_lo'. The unit is defined in 'Sensor_range.unit' VEGAPULS 62 • Foundation Fieldbus...
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– Distance from the sensor to the product surface. Unit derives from 'Sensor_range.unit' • empty_vessel_curve_corr_op_code – Update, create new or delete the empty vessel curve • tube diameter – Set up to suit the process conditions VEGAPULS 62 • Foundation Fieldbus...
Fig. 45: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Plastic housing Aluminium housing Aluminium double chamber housing Stainless steel housing, electropolished Stainless steel housing - precision casting Stainless steel double chamber housing - precision casting VEGAPULS 62 • Foundation Fieldbus...
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G1½A / 1½ NPT 1½" ø40 2" ø48 3" ø75 4" ø95 inch 3.94" ø1.58" 1½" 4.72" ø1.89" 2" 8.50" ø2.95" 3" 16.93" ø3.74" 4" Fig. 47: VEGAPULS 62, horn antenna in threaded version Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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3.94" ø1.58" 1½" 4.72" ø1.89" 2" 8.50" ø2.95" 3" 16.93" ø3.74" 4" Fig. 48: VEGAPULS 62, horn antenna in threaded version with purging air connection Standard with temperature adapter Purging air connection G⅛ A for mounting of a suitable adapter Reflux valve - unmounted (with non-Ex optionally available, with Ex in the scope of delivery), for tube diam- eters 6 mm VEGAPULS 62 • Foundation Fieldbus...
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3" 20.87" ø3.74" 4" Fig. 49: VEGAPULS 62, horn antenna in threaded version with antenna extension Standard with temperature adapter An antenna extension causes a reduction of sensitivity at close range in dependence on product properties. A suitable support for the antenna extension must be provided as required by its length.
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4" 150 lb 228,6 23,9 190,5 8xø19,1 4" 150 lb 9.00" 0.94" 7.50" 8xø0.75" 3.74" 16.93" 16.93" 6" 150 lb 279,4 25,4 241,3 8xø22,4 6" 150 lb 11.00" 1.00" 9.50" 8xø0.88" 3.74" Fig. 50: VEGAPULS 62, horn antenna in flange version Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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4" 150 lb 9.00" 0.94" 7.50" 8xø0.75" 3.74" 16.93" 6" 150 lb 279,4 25,4 241,3 8xø22,4 6" 150 lb 11.00" 1.00" 9.50" 8xø0.88" 3.74" 16.93" Fig. 51: VEGAPULS 62, horn antenna in flange version with purging air connection Standard with temperature adapter Purging air connection G⅛ A for mounting of a suitable adapter Reflux valve - unmounted (with non-Ex optionally available, with Ex in the scope of delivery), for tube diam- eters 6 mm VEGAPULS 62 • Foundation Fieldbus...
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4x ø 19,1 3" 7.5" 0.45" 6" 4x ø 0.75" 9" 0.45" 7.5" 8x ø 0.75" 4" 228,6 11,5 190,5 8x ø 19,1 4" Fig. 52: VEGAPULS 62, horn antenna and swivelling holder Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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6" 4x ø 0.75" 9" 0.45" 7.5" 8x ø 0.75" 4" 228,6 11,5 190,5 8x ø 19,1 4" Fig. 53: VEGAPULS 62, horn antenna, swivelling holder and purging air connection Purging air connection G⅛ A for mounting of a suitable adapter Reflux valve - unmounted (with non-Ex optionally available, with Ex in the scope of delivery), for tube diam- eters 6 mm VEGAPULS 62 • Foundation Fieldbus...
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10 Supplement VEGAPULS 62, parabolic antenna in threaded version SW 46 mm (1.81") G1½A / 1½ NPT ø 244 mm (9.61") Fig. 54: VEGAPULS 62, parabolic antenna in threaded version Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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3" 150 lb 9.00" 0.94" 7.50" 8xø0.75" 4" 150 lb 228,6 23,9 190,5 8xø19,1 4" 150 lb 6" 150 lb 279,4 25,4 241,3 8xø22,4 6" 150 lb 11.00" 1.00" 9.50" 8xø0.88" Fig. 55: VEGAPULS 62, parabolic antenna in flange version Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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4x ø 19,1 3" 7.5" 0.45" 6" 4x ø 0.75" 9" 0.45" 7.5" 8x ø 0.75" 4" 228,6 11,5 190,5 8x ø 19,1 4" Fig. 56: VEGAPULS 62, parabolic antenna and swivelling holder Standard with temperature adapter VEGAPULS 62 • Foundation Fieldbus...
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0.45" 7.5" 8x ø 0.75" 4" 228,6 11,5 190,5 8x ø 19,1 4" Fig. 57: VEGAPULS 62, parabolic antenna and swivelling holder with purging air connection Standard with temperature adapter Purging air connection G⅛ A for mounting of a suitable adapter Reflux valve - unmounted (with non-Ex optionally available, with Ex in the scope of delivery), for tube diam- eters 6 mm VEGAPULS 62 • Foundation Fieldbus...
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
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Notes VEGAPULS 62 • Foundation Fieldbus...
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