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Aiwa CA-V100 Service Manual

Vcd stereo radio cassette recorder e model
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3 7 63 1515 0
SERVICE MANUAL
Ver 1.0 2004.02
TE
L 13942296513
CD player section
System
Compact disc digital audio/video system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance of about
200 mm from the objective lens surface on the optical
pick-up block with 7 mm aperture.)
Spindle speed
200 - 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20 - 20,000 Hz
Wow and flutter
Below measurable limit
Color system format
NTSC, PAL
Radio section
Frequency range
FM
87.5 - 108 MHz
MW
531 - 1,611 kHz (9 kHz step)
530 - 1,610 kHz (10 kHz step)
SW 1 3.2 - 7.3 MHz
SW 2 9.5 - 21.85 MHz
www
.
Sony Corporation
9-877-627-01
2004B04-1
Personal Audio Company
© 2004.02
Published by Sony Engineering Corporation
http://www.xiaoyu163.com
VCD STEREO RADIO CASSETTE RECORDER
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ao
u163
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http://www.xiaoyu163.com
CA-V100
2 9
8
Model Name Using Similar Mechanism CSD-MP100
CD
CD Mechanism Type
Section
Optical Pick-up Name
Model Name Using Similar Mechanism NEW
TC
Section Tape Transport Mechanism Type
Q Q
3
6 7
1 3
1 5
SPECIFICATIONS
IF
FM: 10.7 MHz
MW/SW: 450 kHz
Antennas
FM/SW: Telescopic antenna
MW: Built-in ferrite bar antenna
Cassette recorder section
Recording system
4-track 2channel stereo
Fast winding time
Approx. 120 sec. with Sony cassette C-60
Frequency response
TYPE I (normal): 80 - 10,000Hz
General
Speakers
Full range: 12 cm (4
Input
MIC (Mixing microphone input) jack (minijack):
Sensitivity 3 mV
Outputs
PHONES (Headphones) jack (stereo minijack):
For 16 - 68 Ω impedance headphones
VIDEO OUT (Video output, phono) jack:
Output level 1 Vp-p at 75 Ω
co
.
9 4
2 8
E Model
KSM-213RDP
KSS-213R
MF-V100
0 5
8
2 9
9 4
2 8
in.) dia., 3.0 Ω, cone type
3/4
– Continued on next page –
m
9 9
9 9
1

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  • Page 1 CA-V100 3 7 63 1515 0 SERVICE MANUAL E Model Ver 1.0 2004.02 Model Name Using Similar Mechanism CSD-MP100 CD Mechanism Type KSM-213RDP Section Optical Pick-up Name KSS-213R Model Name Using Similar Mechanism NEW Section Tape Transport Mechanism Type...
  • Page 2 CA-V100 3 7 63 1515 0 Maximum power output 4.5 W + 4.5 W CAUTION Power requirements Use of controls or adjustments or performance of proce- For the VCD stereo radio cassette recorder: dures other than those specified herein may result in haz-...

  • Page 3: Table Of Contents

    CA-V100 3 7 63 1515 0 TABLE OF CONTENTS 1. SERVICING NOTES 6. DIAGRAMS ............4 6-1. IC Pin Descriptions ............20 2. GENERAL 6-2. Block Diagram – VCD Section – ........25 6-3. Block Diagram – Tuner Section – ........26 Basic Operations ..............

  • Page 4: Servicing Notes

    CA-V100 SECTION 1 SERVICING NOTES 3 7 63 1515 0 LASER DIODE AND FOCUS SEARCH OPERATION CHUCK PLATE JIG ON REPAIRING CHECK 1. Turn ON the [POWER] button and press [CD] button to On repairing CD section, playing a disc without the lid (CD), use CD position.

  • Page 5: General

    CA-V100 SECTION 2 GENERAL 3 7 63 1515 0 This section is extracted from instruction manual. Basic Operations Playing an audio CD or MP3 files 1 2 5 3,4 Press NX (N on the remote). Display NX /PRESET Track number The player plays all the tracks once.

  • Page 6: Playing A Video Cd

    CA-V100 3 7 63 1515 0 Playing a VIDEO CD Press NX (N on the remote). NX /PRESET The player starts playing the VIDEO Use these buttons for additional operations CD OPEN POWER For hookup instructions, see pages 30 and 31.

  • Page 7: Playing A Tape

    CA-V100 3 7 63 1515 0 Playing a tape Use these buttons for additional operations POWER VOLUME For hookup instructions, see pages 30 and 31. Press After playback on deck 2 adjust the volume VOLUME U*, u (VOL +*, –...

  • Page 8: Dubbing

    CA-V100 3 7 63 1515 0 Dubbing Start recording. Deck 1 Press X and then z on deck 1 (B is STOP/EJECT PAUSE depressed automatically). Then, press B on deck 2. PLAY Deck 2 PLAY For hookup instructions, see pages 30 and 31.

  • Page 9: The Timer

    CA-V100 3 7 63 1515 0 The Timer To check the time remaining Creating your own Falling asleep to music Hold down x until “M” is lit until the player is turned off continuously. Hold down SLEEP for about 2 seconds. The...

  • Page 10: Disassembly

    CA-V100 SECTION 3 DISASSEMBLY 3 7 63 1515 0 • The equipment can be removed using the following procedure. 3-1. REAR CABINET SECTION (Page 11) 3-2. FRONT CABINET SECTION, 3-7. MAIN BELT 3-6. MECHANISM BLOCK UPPER CABINET SECTION (Page 14)

  • Page 11: Rear Cabinet Section

    CA-V100 3 7 63 1515 0 Note : Follow the disassembly procedure in the numerical order given. 3-1. REAR CABINET SECTION 5 two screws 3 x 30) 3 two screws 3 x 10) screw 3 x 16) screw 3 x 10)

  • Page 12: Main Board

    CA-V100 3 7 63 1515 0 3-3. MAIN BOARD 1 CN801 2 CN303 4 two screws 3 x 10) 3 CN902 8 MAIN board 5 two screws 7 two screws 3 x 10) 3 x 10) 6 three screws...

  • Page 13: Optical Pick-Up

    CA-V100 3 7 63 1515 0 3-5. OPTICAL PICK-UP 6 optical pick-up 5 sled shaft claw 1 gear (A) 2 screw (+PWB tapping (M2)) 3 screw (+PWB tapping (M2)) L 13942296513 3-6. MECHANISM BLOCK 3 two screws 3 x 10)

  • Page 14: Main Belt

    CA-V100 3 7 63 1515 0 3-7. MAIN BELT 1 main belt 2 main belt mechanism block L 13942296513 3-8. POWER BOARD 6 Remove the three solderings. 7 POWER board 3 claw u163 1 Removal the four weldings. 2 BATT (B) board 5 Remove the two solderings.

  • Page 15: Cd Lid Assy

    CA-V100 3 7 63 1515 0 3-9. CD LID ASSY 3 CD lid assy 4 CD spring CD chassis L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 16: Mechanical Adjustments

    CA-V100 SECTION 4 3 7 63 1515 0 MECHANICAL ADJUSTMENTS PRECAUTION 1. Clean the following parts with a denatured-alcohol-moistened swab : record/playback head pinch roller erase head rubber belts capstan idlers 2. Demagnetize the record/playback head with a head demagne- tizer.

  • Page 17: Electrical Adjustments

    CA-V100 SECTION 5 3 7 63 1515 0 ELECTRICAL ADJUSTMENTS TAPE SECTION 0 dB = 0.775 V Tape Bias Frequency Adjustment Setting: FUNCTION button: TAPE • Standard Output Level Mode: REC Output terminal PHONES Jack (J351) digital frequency test tape load impedance 8 Ω...

  • Page 18: Tuner Section

    CA-V100 3 7 63 1515 0 TUNER SECTION 0 dB = 1 µV FM VT ADJUSTMENT • FM Section Frequency Display 87.5 MHz Setting: Reading on Digital voltmeter 1.75 ± 0.1 V BAND button: FM Adjustment Part L006 FM RF signal...

  • Page 19: Cd Section

    CA-V100 3 7 63 1515 0 Adjustment Location: L005 L067,TC062 FM TRACKING SW2 TRACKING ADJUSTMENT ADJUSTMENT – MAIN board (component side) – L003 L983 MW IF ADJUSTMENT L005 L006 IC001 FM VT ADJUSTMENT L067 L006 L998 L003,TC001 MW VT...

  • Page 20: Diagrams

    CA-V100 SECTION 6 DIAGRAMS 3 7 63 1515 0 6-1. IC PIN DESCRIPTIONS • IC1006 ES3890FF (VCD) (VCD BOARD (2/3)) Pin No. Pin Name Pin Description VSSA — Ground RSET Resistor set for internal current source VREF Reference voltage...
  • Page 21 CA-V100 3 7 63 1515 0 Pin No. Pin Name Pin Description LA17 Address bus for EPROM LA18 Address bus for EPROM LA19 — Not used TDMFS Frame signal from CD DSP TDMDR Serial data from CD DSP TDMCLK...
  • Page 22 CA-V100 3 7 63 1515 0 Pin No. Pin Name Pin Description AUX25 WFCK from CD DSP AUX26 SCOR from CD DSP AUX27 Serial data from microprocessor AUX10 — Pulled down to ground AUX11 — Pulled down to ground...
  • Page 23 CA-V100 3 7 63 1515 0 • IC801 LC877140A-52S8-E (SYSTEM CONTROL) (MAIN BOARD (4/4)) Pin No. Pin Name Pin Description CD DATA Serial data from CD CD STB Strobe for CD CD ACK Acknowledgement from CD CLKSFT Clock shift for oscillator...
  • Page 24 CA-V100 3 7 63 1515 0 Pin No. Pin Name Pin Description Segment for LCD Segment for LCD Segment for LCD Segment for LCD Segment for LCD CD DOOR CD door open VIDEO1 NTSC/PAL control N.C. — Not used...

  • Page 25: Block Diagram - Vcd Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-2. BLOCK DIAGRAM — VCD SECTION — OPTICAL PICK-UP BLOCK IC1002 IC1001 IC1006 (KSS-213R) RF AMP CD SERVO/CD DSP J501 Q1003 IC1004,1005 VIDEO OUT Q501,502 FEM DEM/ ASYMMETRY RFAC...

  • Page 26: Block Diagram - Tuner Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-3. BLOCK DIAGRAM — TUNER SECTION — IC801 (2/3) CN802 SYSTEM CONTROL IC802 DATA EEPROM-SDA COM0 EEPROM EEPROM-SCL S0-S20 COM2 35 – 38 75 76 79 78 61 – 63 41 –...

  • Page 27: Block Diagram - Main Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-4. BLOCK DIAGRAM — MAIN SECTION — IC303 INPUT SELECT/ ELECTRONIC VOLUME IC304 CD-L (Page 25) R-CH POWER AMP IC301 PH301 PB AMP R-CH PB HEAD TU-L J351 (Page 26)

  • Page 28: Note For Printed Wiring Boards And Schematic Diagrams

    CA-V100 3 7 6 3 1 5 1 5 0 6-5. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 6-6. WAVEFORMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. — VCD Board — (MODE: CD PLAY) —...

  • Page 29: Printed Wiring Board - Vcd Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-8. PRINTED WIRING BOARD — VCD SECTION — • Refer to page 28 for Circuit Boards Location. : Uses unleaded solder. VCD BOARD (SIDE B) VCD BOARD (SIDE A)

  • Page 30: Schematic Diagram - Vcd Section (1/3)

    CA-V100 3 7 6 3 1 5 1 5 0 • Refer to page 28 for Waveforms. 6-9. SCHEMATIC DIAGRAM — VCD SECTION (1/3) — • Refer to page 40 for IC Block Diagrams. T272 R1026 T275 T276 IC1005...

  • Page 31: Schematic Diagram - Vcd Section (2/3)

    CA-V100 3 7 6 3 1 5 1 5 0 6-10. SCHEMATIC DIAGRAM — VCD SECTION (2/3) — • Refer to page 40 for IC Block Diagram. R1048 R1052 C1065 TP316 C1019 C1018 C1022 C1024 T207 R1049 (Page 32)

  • Page 32: Schematic Diagram - Vcd Section (3/3)

    CA-V100 3 7 6 3 1 5 1 5 0 6-11. SCHEMATIC DIAGRAM — VCD SECTION (3/3) — • Refer to page 40 for IC Block Diagram. IC1013 R1173 R1174 C1043 (Page R1181 R1182 IC B/D CN1003 IC1012 L1025...

  • Page 33: Printed Wiring Board - Main Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-12. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 28 for Circuit Boards Location. : Uses unleaded solder. • Semiconductor Location Ref. No. Location Ref. No.

  • Page 34: Schematic Diagram - Main Section (1/4)

    CA-V100 3 7 6 3 1 5 1 5 0 • Refer to page 28 for Waveform. 6-13. SCHEMATIC DIAGRAM — MAIN SECTION (1/4) — • Refer to page 40 for IC Block Diagrams. R041 Q069 Q066 R031 Q065...

  • Page 35: Schematic Diagram - Main Section (2/4)

    CA-V100 3 7 6 3 1 5 1 5 0 6-14. SCHEMATIC DIAGRAM — MAIN SECTION (2/4) — • Refer to page 41 for IC Block Diagrams. R109 C101 R101 (Page 34) C103 R103 C105 (Page 37) R104 R102...

  • Page 36: Schematic Diagram - Main Section (3/4)

    CA-V100 3 7 6 3 1 5 1 5 0 6-15. SCHEMATIC DIAGRAM — MAIN SECTION (3/4) — • Refer to page 41 for IC Block Diagrams. IC B/D R114 C113 R318 R301 IC304 R113 C112 R302 R117 C117...

  • Page 37: Schematic Diagram - Main Section (4/4)

    CA-V100 3 7 6 3 1 5 1 5 0 6-16. SCHEMATIC DIAGRAM — MAIN SECTION (4/4) — • Refer to page 28 for Waveforms. R846 R844 CN801 LCD801 S801 D804 R462 Q809 R845 C835 D802 D801 R886 R893...

  • Page 38: Printed Wiring Board - Power Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-17. PRINTED WIRING BOARD — POWER SECTION — • Refer to page 28 for Circuit Boards Location. : Uses unleaded solder. (Page 33) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 39: Schematic Diagram - Power Section

    CA-V100 3 7 6 3 1 5 1 5 0 6-18. SCHEMATIC DIAGRAM — POWER SECTION — T901 S901 J901 C901 F901 D901 C902 D902 C903 D903 1 3 9 4 2 2 9 6 5 1 3 C904...

  • Page 40: Ic Block Diagrams

    CA-V100 3 7 6 3 1 5 1 5 0 6-19. IC BLOCK DIAGRAMS IC1003 BA6392FP (VCD Board (1/3)) IC001 TA2149N (MAIN Board (1/4)) IC1001 CXD3068Q (VCD Board (1/3)) FM RF RF OUT-FM 27 26 24 23 22 FM-RF IN...
  • Page 41 CA-V100 3 7 63 1515 0 IC301 BA3416BL (MAIN Board (2/4)) IC303 M62495AFP (MAIN Board (3/4)) IN1-R 24 IN1-L IN2-R 23 IN2-L IN3-R 22 IN3-L MUTE IN4-R 21 IN4-L CONTROL MUTE RECOUT-R 20 RECOUT-L 14dB 14dB SEND-R 19 SEND-L...

  • Page 42: Exploded Views

    CA-V100 SECTION 7 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied.

  • Page 43: Front Cabinet (1) Section

    CA-V100 3 7 63 1515 0 7-2. FRONT CABINET (1) SECTION not supplied not supplied L 13942296513 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-260-114-01 HOLDER (R), CASSETTE 3-260-120-01 BUTTON (REC) (L)

  • Page 44: Front Cabinet (2) Section

    CA-V100 3 7 63 1515 0 7-3. FRONT CABINET (2) SECTION L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3384-184-1 FRONT SUB ASSY, CABINET 3-263-375-01 BUTTON (DOWN) 3-260-102-01 SPRING, CASSETTE 3-263-377-01 BUTTON (REPEAT)

  • Page 45: Upper Cabinet Section

    CA-V100 3 7 63 1515 0 7-4. UPPER CABINET SECTION KSM-213RDP S801 L 13942296513 LCD801 L003 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 151 A-4541-480-A MAIN BOARD, COMPLETE 1-471-248-11 MAGNET 3-260-095-01 HOLDER, BAR ANTENNA...

  • Page 46: Q Q

    CA-V100 3 7 63 1515 0 7-5. REAR CABINET SECTION ANT001 S901 J901 not supplied L 13942296513 T901 not supplied F901 The components identified by mark 0 or dotted line with mark. 0 are critical for safety. Replace only with part number specified.

  • Page 47: Cd Mechanism Section

    CA-V100 3 7 63 1515 0 7-6. CD MECHANISM SECTION (KSM-213RDP) L 13942296513 (including M1001) M1001 M1002 The components identified by mark 0 or dotted line with mark. 0 are critical for safety. Replace only with part number specified.

  • Page 48: Speaker Section

    CA-V100 3 7 63 1515 0 7-7. SPEAKER SECTION SP301 SP302 L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3384-113-1 SPEAKER SUB ASSY SP301 1-825-641-11 SPEAKER (L-CH) 3-260-110-01 HOLDER (WOOD), SPEAKER SP302 1-825-641-11 SPEAKER (R-CH)

  • Page 49: Electrical Parts List

    CA-V100 SECTION 8 MAIN ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark. the parts list may be different from the they are seldom required for routine service.
  • Page 50 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C124 1-126-767-11 ELECT 1000uF C323 1-162-970-11 CERAMIC CHIP 0.01uF C125 1-162-964-11 CERAMIC CHIP 0.001uF C324 1-162-970-11 CERAMIC CHIP 0.01uF C126...
  • Page 51 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C510 1-164-156-11 CERAMIC CHIP 0.1uF C962 1-119-774-11 ELECT 100uF C511 1-126-934-11 ELECT 220uF C963 1-164-156-11 CERAMIC CHIP 0.1uF C802 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 52 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D906 8-719-941-09 DIODE DAP202U < COIL > D907 8-719-923-60 DIODE MTZJ-T-77-9.1A D908 8-719-941-09 DIODE DAP202U L003 1-456-604-11 ANTENNA, FERRITE-ROD (MW) D909 8-719-110-06 DIODE RD8.2ES-B1...
  • Page 53 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q501 8-729-026-39 TRANSISTOR 2SA933AS-QT R044 1-216-864-11 METAL CHIP 1/10W Q502 8-729-119-78 TRANSISTOR 2SC2785-HFE R045 1-216-864-11 METAL CHIP 1/10W Q801 8-729-029-08 TRANSISTOR DTC124XUA-T106...
  • Page 54 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R202 1-216-829-11 METAL CHIP 4.7K 1/10W R337 1-216-821-11 METAL CHIP 1/10W R203 1-216-813-11 METAL CHIP 1/10W R338 1-216-841-11 METAL CHIP...
  • Page 55 CA-V100 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R449 1-216-817-11 METAL CHIP 1/10W R814 1-216-864-11 METAL CHIP 1/10W R450 1-216-821-11 METAL CHIP 1/10W R815 1-216-864-11 METAL CHIP 1/10W...
  • Page 56 CA-V100 MAIN POWER 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R880 1-216-833-11 METAL CHIP 1/10W R992 1-216-863-11 METAL CHIP 3.3M 1/10W R881 1-216-829-11 METAL CHIP 4.7K 1/10W R993 1-216-863-11 METAL CHIP 3.3M...
  • Page 57 CA-V100 POWER 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 0 D904 8-719-046-07 DIODE 2A02M C1052 1-162-962-11 CERAMIC CHIP 470PF C1053 1-162-968-11 CERAMIC CHIP 0.0047uF 10% < AC INLET >...
  • Page 58 CA-V100 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L1008 1-410-993-42 INDUCTOR R1027 1-216-833-11 METAL CHIP 1/10W L1009 1-410-997-42 INDUCTOR 2.2uH R1028 1-216-833-11 METAL CHIP 1/10W L1010 1-410-989-11 INDUCTOR 0.47uH...
  • Page 59 CA-V100 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1088 1-216-841-11 METAL CHIP 1/10W R1148 1-216-809-11 METAL CHIP 1/10W R1089 1-216-841-11 METAL CHIP 1/10W R1149 1-216-809-11 METAL CHIP 1/10W R1090...
  • Page 60 CA-V100 3 7 63 1515 0 Ref. No. Part No. Description Remark ACCESSORIES ************ 1-769-412-21 CORD, POWER 3-260-284-11 MANUAL, INSTRUCTION (ENGLISH,ARABIC) A-3172-176-A REMOTE COMMANDER (RM-Z1A002) L 13942296513 u163 The components identified by mark 0 or dotted line with mark.
  • Page 61 CA-V100 3 7 63 1515 0 MEMO L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 62 CA-V100 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page.

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