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Transmission - Kawasaki Ninja ZX-10R2011 Service Manual

Racing kit manual.
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Transmission

The 2011 model ZX-10R adopts the cassette transmission and the gears can be changed
with the engine equipped. For the engine assembly and disassembly, refer to the attached
"ZX1000JBF/KBF Motorcycle Service Manual:99924-1443".
Type A ∼ G of the kit gears are available of the racing kit. To change the gear ratios with
combination the gears. The output shaft and 5th output gear for the racing kit have no
space to install of the steel balls.
Remove the three steel balls (600A0500) from the output shaft assembly. This is done to
start easily the engine with the second gear. The output shaft and 5th output gear for the
racing kit have no space to install of the steel balls.
Replace the circlips with new ones if they were removed.
Transmission Shimming
By using washers with various thickness, keep the axial clearance between 0.3 mm and
0.4 mm, to prevent the inclination of gears and to keep smooth gear-shifting.
1
Spline washer 1
2
Spline washer 2
3
Plane washer
Thickness (mm)
1.2
1.4
1.6
1.8
2.0
2.6
2.8
3.0
0.8
1.0
1.2
1.4
1.6
32
Part No.
92200-0229
92200-0230
92200-0050
92200-0231
92200-0232
92200-0748
92200-0749
92200-0750
92200-0225
92200-0226
92200-0051
92200-0227
92200-0228
Remarks
Kit
Kit
Original
Kit
Kit
Kit
Kit (STD)
Kit
Kit
Kit
Kit (STD)
Kit
Kit

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Ninja zx-10r abs2011

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