The 2011 model ZX-10R adopts the cassette transmission and the gears can be changed
with the engine equipped. For the engine assembly and disassembly, refer to the attached
"ZX1000JBF/KBF Motorcycle Service Manual：99924-1443".
Type A ∼ G of the kit gears are available of the racing kit. To change the gear ratios with
combination the gears. The output shaft and 5th output gear for the racing kit have no
space to install of the steel balls.
Remove the three steel balls (600A0500) from the output shaft assembly. This is done to
start easily the engine with the second gear. The output shaft and 5th output gear for the
racing kit have no space to install of the steel balls.
Replace the circlips with new ones if they were removed.
By using washers with various thickness, keep the axial clearance between 0.3 mm and
0.4 mm, to prevent the inclination of gears and to keep smooth gear-shifting.
Spline washer 1
Spline washer 2