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Primary Gear; Removal; Installation - Kawasaki KDX200 Service Manual

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Primary
Gear
Removal
Remove the right engine cover (see Right Engine Cover Removal)
.
Remove the magneto
cover.
Remove the clutch (see
Clutch
Removal) .
Remove the primary gear nut (A)
,
the wa ter pump drive gear [8)
,
and
the primary gear [C]
.
NOTE
o
Use the flywheel holder to prevent the crankshaft (rom
turning.
Special Tool
-
Flywheel
Holder:
57001
-131
3
Installation
Fit the woodruff key
[
A) in the crankshaft groove and install the
primary gear [8)
.
Fit the pin [C) in the crankshaft .
Install the
water
pump drive gear
[
D) so that chamfered side [E] faces
outward
.
Torque the primary gear nut.
Torque
-
Primary Gear Nut: 78 N-m (8.0 kg-m, 58
ft-Ib)
NOTE
O
Use the flywheel holder to prevent the crankshaft (rom
turning.
Special Tool
- Flywhee
l
Holde
r:
57001 -1313
CLU
T
CH
5 -17

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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