Download  Print this page

Assembly; Exhaust Advancer Assembly; Clutch - Kawasaki KDX200 Service Manual

Hide thumbs

Advertisement

Remove Ihe plug screw
[AJ
and take out the
positioning
pin
[8].
.Pull
the
lever
shaft
[C]
OUI of
the
right engine
cover
.Pull
off the water pump shaft
(see
Water pump Shaft Removal
in
the
Cooling System chapter).
CAUTION
Do not remove the clutch release lever and shaft
assembly
unless It
Is absolutely necessary. II
removed,
011
seal
replacement may be
required.
Assembly
*
If the clutch release shaft has been removed, replace the oil seal with
a new one, apply high temperature grease
to
the oil seal lips. and apply
transmission oil to
the
release shaft
.
Apply
high temperature
grease to the oil seal lips before
inserting
the
advancer lever shaft.
eApply
molybdenum disulfide grease
to
the surface
of
the lever
shaft.
and insert the lever shaft into
the right
engine cover.
eTorque the
advancer lever bolts [A).
Torque
-
Advancer Lever Bolts: 3.9 N--m (0.40
kg-m,
35 In-Ib)
.Fit
the advancer lever pin
[8]
into the groove
[C]
on the exhaust
advancer [D), and install
the
exhaust valve advancer
in
the right
engine cover while
turning
the lever shaft.
elnsert
the positioning pin into the
plug
screw hole and tighten
the
plug
screw
securely.
Exhaust
Advancer Assembly
• The
exhaust advancer consists of the following parts.
e
Check
the
exhaust advancer
parts
for
damage.
*
Any
damaged pans
should
be
replaced with new ones
.
When assembling, apply molybdenum
disulfide
grease to
the
rod,
the
needle bearings, and
the
outside and inside of the
holder.
1.
Pins
7.
Needle Beating
2.
Rod
8.
Spacer
3.
Guide
9.
Collar
4.
O-ring
10.
Collar
5.
Steel Balls
11.
Spring
6.
Holder
12.
Gear
CLUTCH 5-11

Advertisement

Table of Contents

   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

Comments to this Manuals

Symbols: 0
Latest comments: