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5-10 CLUTCH
.
Install the right engine cover with the clutch release lever turned
toward
the rear.
.
Engage the clutch release
shaft with the clutch spring plate pusher by
turning the clutch release lever toward
the
front
[A).
NOTE
o
With the shaft pulled
a
little out of
the
cover. turn the lever until
it
becomes
hard
to turn.
o
The
release lever
should
have about
6
mm
[8
]
clearance between
the lever and
the
cover
.
Tighten the right engine
cover bolts
securely.
Torque
-
Right Engine Cover Bolts: 8.8
N·m
(0.90 kg-m, 78In.lb)
.
Apply grease to the tooth
of
the main
shaft
pinion
[A]
and the face
gear
(
B]
.
Install the advancer shaft lever
Ie],
fitting the pin
[D) into
the
lever .
Check
that
the small hole of the lever
aligns (E] with
the notched tooth
of the main shaft pinion
.
Tighten the advancer shaft
lever
nut
(left
-hand threads)
[F)
.
OTum
the advancer shaft lever nut
counterclockwise for
tightening
.
Torque
-
Advancer Shaft lever Nut (Left-hand
Threads): 8.3 N·m (0.85
kg-m, 74
In- Ib)
Non-permanent
loc:tlng
Agent
-
Kick Pedal Nut
Torque
-
Kick Pedal Nut: 49 N-m (5.0
kg-m, 36 ft·lb)
e
Grease the brake pedal shaft and install the brake pedal.
Torque
-
Brake Pedal
Bolt:
9.8 N-m (1 .0
kg-m, 87 In·lbl
e Adjust
the clu tch lever free play (see Clutch Lever Free Play
Adjust
-
ment)
.
Fi1I:
Transmission Oil
(see
Crankshaft/Transmission
chapter)
Coolant (see Cooling System
chapter)
Disassembly
.
Remove the right engine cover
.
Turn the advancer
lever shaft (AJ and remove
the
exhaust valve
advancer [
B]
.
Remove
the
advancer
lever
bolts
(C]
.
and
take off the
advancer
lever.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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