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Clutch Cover; Removal; Installation - Kawasaki KDX200 Service Manual

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5 -8 CLUTCH
Clutch Cover
Removal
.
Free the clutch cable lower end
[A]
(see Right
EngIne
Cover
Removal).
e
orain
the
transmission oil
(see
Transmission Oil Change in the
Crankshaft/
Transmission chapter)
.
e
Remova the clutch
cover
bolts
(
8
),
and take off the clutch
cover I
e
].
Installation
Check that the dowel pins
arB
in place and fit a new gasket on the right
engine cover
.
Install the clutch cover with the clutch release lever turned toward the
rear
.
Engage the clu tch release shaft with the
clu
tch spring plate pusher by
turning the clu
tch
release lever toward the front (A]
.
NOTE
o
With the shah pulled
a
little out of the
cover,
tum the lever until it
becomes hard to
tum.
o
The fe/ease fever should have about
6
mm
(8)
clearance between
the fever and the
cover.
e
Tighten the clutch cover bolts
securely.
Torque
-
Clutch Cover
bolts:
8.8 N.m (0.90
kg-m,
78In-lb)
.
Install the clutch cable lower end and adjust the clutch lever free play
(see Clutch
l
ever
Free Play Adjus tment)
.
• Fill
the engine with the transmission oil (see CrankshafttTransmission
chapter)
.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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