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Clutch Release Lever Angle Inspection, Adjustment; Removal - Kawasaki KDX200 Service Manual

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5-6 CLUTCH
Clutch
Release Lever
Angle
Inspection. Adjustment
II
the
clutch slips or
the
action at the lever feels
heavy despite
proper
clutch lever free play
adjustment,
inspect and adjust
the
clutch release
lever angle
.
Loosen the knurled locknut. and
turn the
adjuster to give the cable
plenty of
plav-
.
Tum
the
clutch release lever
[
A] until
it
becomes hard
to
tum.
This
is
the point where
the
clutch is Just slattmg to
release.
At
this
time,
check
that
the
clutch release lever
to
clutch cable angle is the specified
amount.
Clutch
Relea
se
Lever Angle
Standard:
80'
-
90'
[8
]
*
If
it
is not. adjust
the
clutch lever angle as
follows.
O
Check
if
the
clutch release angle is
more than
90'
, or tess than
SO'
.
o
Remove the
clutch cover (see Clutch Cover Removal)
.
*11 the
release lever angle is more than
90",
add the one shim [AJ
between
the
clutch pusher holder bearing [B) and the clutch pusher
[el
.
*
If
the lever
angle is less than
SO',
take off the one
shim.
NOTE
o
There
must
be
8t most two shims placed on the pusher.
If
more
than
two
shims 8re needed
for
adjustment, check the clutch
plates.
Removal
.
Slide
the dust
cover out of
place
.
loosen
the locknut in
the middle
of the
cable,
and turn the adjusting
nut to give
the
cable plenty of
play.
Remove
the handguard
.
loosen the knurled locknut
[AJ
at the clutch
lever,
and screw in the
adjuster (8)
.
Une up the slots
[eJ
in the clutch
lever,
knurled
locknut,
and
adjuster.
and then free
the
cable from the clutch
lever.
Loosen
the
locknut at the cable
lower
end,
then pull the outer cable
forward
to slip the inner cable out of the slot in the
stay.
Free the
clutch inner cable
tip
from
the
clu tch release
lever.
Pull the
clutch cable
out
of the
frame.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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