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Exhaust Valve ( Kips); Removal; Installation - Kawasaki KDX200 Service Manual

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4-12 ENGINE TOP ENO
Exhaust V alve
(KIPS)
Removal
Remove:
Cylinder
Main Valve Cover
Resonator
.
Remove the main valve holder bolt [A
], the
main shaft nut
[ 8],
the
valve rod plugs
[C]
,
and the main valve holder bolts
[el
Remove the left pinion on the main shaft and
pun
out the main shaft
.
Remove the main valve [A] and the left and right sub-valves
[ 8].
.
Pull out the exhaust valve
rods.
Installation
e
Scrape out any carbon and clean the valves with a high flash -point
solvent.
.
Check
th
e following parts for signs of
damage:
M
ain
Valves
and
O
-
ring
Sub -valves
Exhaust Valve Rods
Gaskets
*
If
necessary,
replace them
wit
h new ones
.
Apply 2-stroke engine oil [A] to the
following:
Sub-valve Journals
Exhaust Valve Pinions
Valve Rod Journals
Valve Rod
Rack
.
Apply high temperature grease (
8
]10 O-ring on the right valve
rod.
CAIJT10N
Do not mix up the sub-valves and the exhaust
valve rods on the right
and left.
The left sub-valve has s groove
[Al
and the
right
exhaust
valve rod
has an O-ring (8
]
1M
IdenfHlcallon.
Loft
Right

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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