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Installation; Warp Inspection - Kawasaki KDX200 Service Manual

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4-6 ENGINE TOP END
Installation
Replace the head gasket
with a new one.
eScrape
out
any
carbon
and clean
the
head with a high
flash
-
point
solvent.
Check
a crust of minerals and rust in
th
e
head
water
Jackel.
and remove
them
if
necessary.
eTighten
the
cylinder head
nuts
in a
criss-cross
pattern.
Torque
-
Cylinder Head Nuts:
25
N·m (2.5
kg·m, 18 ft·lb)
O
The
clamp screw [A] on
the hose
between the cylinder head and the
left
radiator must face forward to
prevent
the
screw from louching the
fuel
tank.
Torque
-
Cooling Hose Clamp
Screw:
1.5 N-m (0.15 kg-m, 13
In-lb)
e
Totque the engine
mounting bracket
bolts.
Torque
-
Engine Mounting Nuts ($10 mm): 44 Nom
(4.5
kg.m.
33 tt-Ibl
Engine Mounting Bracket Botts (418 mm):
29 N-m (3.0
kg-m,
22
tt-Ib)
.Tighten the spark
plug.
Torque
-
Spa"" Plug: 27 N-m
(2.8 kg-m, 20
ft-fb)
Warp Inspection
.
laya
straightedge
[A] across
th
e lower surface of
t
he head at several
different
points. and measure
warp
by
inserting
a
thickness gauge [8]
between the
stra
ightedge and the head.
*
II warp
exceeds
the
service
limit,
repair the mating
surface.
Replace the
cylinder
head
if
the mating
surface is badly damaged
.
Cylinder Head Warp
Servk:e Limit
0.05
mm

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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