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Water Pump; Cover Removal; Cover Installation; Impeller Removal - Kawasaki KDX200 Service Manual

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W ater Pump
Cover Removal
.
Drain the
coolant (see
Coolant Draining)
.
Loosen the cooling hose clamps, and disconnect the cooling hoses
on the water pump cover
.
Remove the cover bolts
[B],
and remove the water pump cover
[AJ.
Cover Installation
Replace the pump
cover
gasket
with a new one
.
Torque the water pump cover
bolts.
Torque
-
Water Pump
Cover Bolts:
9,8
N-m
(1.0 kg
-rn,
81
In-Ib)
.
Fill the cooling system
(see
Coolant Filling).
Bleed the air from the cooling
system.
Impeller Removal
.
Drain the coolant (see Coolant Draining).
Remove the water pump cover with the cooling hoses attached
.
Remove the impeller nut [B], and take out the impeller [A] and O-ring.
Impeller Installation
.
Install the new O-ring [B]
in
the impeller [AJ,
.
Torque the
impeller
nut.
Torque
-
Impeller Nut 9.8 N-m (1 .0 kg-m
t
87 in-Ib)
Impeller Inspection
.
Visually check the impeller [AJ.
*
If the surface is corroded, or
if
the blades
[BJ
are damaged, replace the
impeller.
COOLING SYSTEM 3
-
9

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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