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Removal; Installation - Kawasaki KDX200 Service Manual

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Removal
AWARNING
Gasoline Is extremely flammable and can be explosive under certain
conditions. Always stop the engine and do not smoke. Make sure the
area Is well ventilated and free from any source of flame or
sparks;
this includes any appliance with a pilot light.
.
Turn the
fu
el
tap
to the
OFF
position and pull the fuel hose off the
tap.
e
Loosen the clamps (A.
B].
and remove the
carburetor
from the end of
the air cleaner
ducl,
and then puli it ou
t
of the carburetor holder
.
Dram the fuel
from
the float bowl by removing the drain plug.
After
draining. Install the drain plug securely
.
Unscrew
t
he carburetor cap
[ A],
and pull Qut the throttle valve
assembly
[
B]
.
CAUTION
II the throttle valve Is not removed Irom the
c able,
wrap It In a clean
cloth to avoid
damage.
.
After removing the
carburetor,
push
a
clean,
iint
·
free towel into the
carburetor
holder and
the air cieaner duct to keep
dirt
or
ot her
foreign
material fro
m
entering
.
" dirt or dusl is allowed to pass through into the
carburetor,
the
throttle may become
sluck,
possibly causing an accident
CAUTION
" dirt gets through Inlo the
engine,
excessive engine wear and
possibly engine damage will
occur.
Installation
.Be
carefu
l
not
to
bend or
otherwise
dam
age
t
he Jet
needle.
Check to
see
that the
throttle valve
[A
J goes
all
the way down into the
carburetor
body,
and
slides
sm
oothly.
.When
installing th
e
carbu
retor into the carburetor
holder.
align the
proj ection
[AJ of
th
e carburetor
w it
h the g roove
(
B] on the
holder.
FUEL SYSTEM 2-9
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I
Ii
e
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This manual is also suitable for:

Kdx220 1995-2006

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