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1-12 GENERAL INFORMATION
Fastener
Torque
Remarks
N-m
kg~m
ft-Ib
Clutch:
Transmission Drain Plug
20
2.0
14.5
Right Engine Cover Bolts
8.8
0.90
78 in -tb
Clutch Cover
Bolts
8.8
0.90
78 in
-
tb
Kick Pedal Nut
49
5.0
36
L
Kick Lever Plug Screw
-
-
-
5t
Brake Pedal Bolt
9.8
1.0
87 in
-
tb
Kick Ratchet Guide Bolts
9.8
1.0
87 in
-
tb
L
Exhaust Valve Advancer Lever
Bolts
3.9
0.40
35 in -tb
Shift Shaft Return Spring Pin
22
2.2
16.0
L
Gear Set Lever
Bolt
9.8
1.0
87 in
-
tb
Clutch Spring Bolts
8.8
0.90
78 in -tb
Clutch
Hub
Nut
88
9.0
65
Primary Gear Nut
78
8.0
58
Magneto Cover Bolts
9.8
1.0
87 tn -tb
Advancer Shaft
Lever
Nut
8.3
0.85
74 in-Ib
Lh
Engine Removal
/ Installation:
Swingarm Pivot Nut
88
9.0
65
Engine Mounting Nuts
44
4.5
33
Engine Mounting Bracket Bolts
29
3.0
22
CrankshaftfTransmission:
Transmission Drain
Plug
20
2.0
14.5
Primary Gear Nut
78
8.0
58
Crankcase Bolts
9.8
1.0
87 in
-
tb
Drive Shaft
Bearing
Bolts
8.3
0.85
74 in
-
tb
Shift Shaft
Return
Spring Pin
(Bolt)
22
2.2
16.0
L
Shift
Drum
Bearing
Holder
Bolts
9.8
1.0
87
in
-
Ib
L
Shift Drum Cam Bolt
23
2.3
16.5
WheelsITires:
Front
Axle Clamp Nuts
9.8
1.0
87
in-
Ib
5
Front
Axle
88
9.0
65
5
Rear Axle Nut
98
10.0
72
Spoke Nipples
1.5-2.1
0.15
-
0.21
, 3
-
18
in -Ib
Final Drive:
Rear Sprocket Nuts
29
3.0
22
Rear
Axle
Nut
98
10.0
72
Brakes:
Caliper Bleed Valves
7.8
0.80
69 in -Ib
Brake Hose Banjo Bolts
25
2.5
18.0
Brake
lever Play Adjuster locknut
5.9
0.60
52 in
-
Ib
Brake lever
Pivot Bolt
5.9
0.60
52 in
-
Ib
Brake
lever Pivot Bolt locknut
5.9
0.60
52 in
-Ib
Front
Brake
Reservoir Cap Screws
1.5
0.15
13
in
-Ib
Front Master Cylinder Clamp Bolts
8.8
0.90
78
in
-
Ib
5
Caliper Mounting Bolts
(Front, Rear)
25
2.5
18.0

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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