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.
Pull up the gas
reservoir
cap
[A]
against the circlip.
The
end [8] of
the gas reservoir cap must ahgn
[C]
with
the end of the gas reservoir
[0].
AWARNING
If the end 01 the
gas reservoir cap doesn't align with the end
of
the
gas
reservoir,
the
clrcllp Is
nol
correctly
lUted
in the groove In the gas
reservoir
or Is
deformed.
In this
case,
the
011 and Inlernal
parts
could
explode out 01 the
reservoir
when InJecllng the nitrogen gas or while
riding the
motorcycle.
Pour the
fest
of
KYB
K2-C (SAE5W or
Bel·Ray
SE2 #40)
oil into
the
rear
shock body.
OThe
oil level should be
aboulS2mm
[AJ from the shock body
lower
end
[6J
.
elnsert
the piston
[A] end of
the push
rod assembly into the
rear
shock
body slowly_
.00
not insert
the
seal assembly [8]
yet.
Pump the
push rod
until all
the
air is forced out of
the
rear shock body [e].
epush
the
seal assembly [A] into
the
rear shock body
until
it just clears
the
circlip
groove.
Check the circiip.
*
If
it is
deformed or damaged,
replace it with a new one
.
Fit
the
circlip [8]
into the
groove in the rear shock body
[C).
~·.WARNING
H
the
clrcllp Is
nol
a certain
IfIln the groove
In the reer.mx:k
body,
the push rod assembly may
come oul of
the shock
absorber
when
InJecilng the nitrogen gas or riding the
motorcycle.
.Pull
up the push rod assembly [D]
against
thecirclip
[8] .
Force the
stop [E] into
the
rear shock body by lightly tapping around
the
edge of
the
stop
wit
h a mallet.
Hold the lower end of the push rod assembly
in
a vise.
Pump
the rear shock up and down several
times.
and
then leave
it in
the fully extended position for about three
minutes.
SUSPENSION
11-19
A

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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