Download  Print this page

Torque And Locking Agent - Kawasaki KDX200 Service Manual

Hide thumbs

Advertisement

Torque and l
ocking
Agent
The following tables list the tightening torque for the
major fasteners requiring use of a non -permanent locking
agent or liquid gasket.
letters used in the
~
Remarks
"
column
mean:
CR
: Cross lighten.
L
Apply a non -permanent locking agent to Ihe
t
hreads.
lG :
Apply
liquid
gasket to the
threads.
lh
Left-hand
threads.
M
Apply molybdenum disulfide
grease.
o
Apply an oil to the threads and seating
surface.
S
; Tighten the fasteners following the specified
sequence.
S5
Apply silicone
sealant
.
St
: Stake Ihe fasteners to
prevenlloosening.
R
: Replacement pans
Fastener
Fuel System
:
Ca rburetor Holder Bolts
Fuel Tap Plate Screws
Reed Valve Screws
Air
Cleaner Housing Bolts
Rear Frame Pipe Bolts
Cooling System
:
Cooling Hose Clamp Screws
Reserve Tan
k
BollS
Coolant Air
Bleeder
Bolt
Coolant Drain Plug
(Water
Pump)
Water Temperature Warning Lig ht Switch
Water
Pump
Impeller
Nut
Water
Pump Elba Bolts
Water
Pump
Cover
Bolts
Engine Top End
:
Spark Plug
Water
Hose Clamp Screws
Cylinder
Head Nuts
Cylinder Nuts
Engine Mounting Nuts
Eng ine
M
ounting Bracket Bolts
Reso
nator Bolts
Advancer Shaft
Lever Cover Bolts
M ain
Va lve Cover Bolts
M ain Shaft Nut
Advancer Shaft Lever Nut
Main
Valve
Holder
Bolts
M ain
Valve Lever Bolt
Valve Rod Plugs
Va lve Lockbolt
M uffler
Bolts
Carburetor Holder Bolts
GENERAL INFORMATION
1-11
The table
below,
relating tightening torque to thread
d
iameter,
lists the baSIC torque for the bolts and nuts. Use
thiS table for only the
bolts and nuts which do not require
a specific torque
value.
All of the values are for use with
dry solvent -cleaned threads.
Basle
Torque for
Genera
l
Fasteners
Threads dia.
Torque
(mm
)
N-m
kg-m
5
3.4
-
4.9
0.35 - 0.50
6
5.9
-
7.8
0.60 - 0.80
8
14
-
19
1.4-1.9
10
25
-
34
2.6 - 3.5
12
44
_
61
4.5
-
6.2
1.
73
-
98
7.4
_
10.0
16
115-155 11.5 ... 16.0
18
165-225 17.0
-
23.0
20
225 - 325
23 - 33
Torq
u
e
N-
m
kg-
m
ft -Ib
9.8
1.0
87 in-Ib
0.8
0.08
7 in-Ib
1.0
0.10
9 in -Ib
-
-
-
25
2.6
19.0
1.5
0.15
13in-lb
-
-
-
98
1.0
87 in -lb
22
2.2
16.0
7.8
0.80
69 in -Ib
9.8
1.0
87 in-Ib
8.8
0.90
78 in-Ib
9.8
1.0
87 in
-
Ib
27
2.8
20
1.5
0.15
13in -Ib
25
2.5
18.0
25
2.5
18.0
44
4.5
33
29
3.0
22
5.9
0.60
52 in-Ib
5.9
0.60
52 in-Ib
5.9
0.60
52 in-Jb
8.8
0.90
78 in- Ib
8.3
0.85
74 in- Ib
5.9
0 .60
52 in- Ib
3.9
0 .40
35 in- Ib
18
1.8
13.0
7.8
0.80
69
in-Ib
-
-
-
9.8
1.0
87 in-Ib
ft -Ib
30
-
43 in-Ib
52 - 69 in -Ib
10.0 - 13.5
19.0-25
33 - 45
54 - 72
83 . . . . .
115
125_165
165-240
Rem ar
ks
l
l
CR
CR
10mm
8mm
lh
l

Advertisement

Table of Contents

   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

Comments to this Manuals

Symbols: 0
Latest comments: