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.
Screw the piston rod puller
[8]
onto
the
piston rod
[AJ.
Specia
l Tool
-
Forl!.
Piston
Rod Pulle r,
Ml
0 x 1.0:
57001-1298
.
Pull the piston rod up above the inner tube top
.
Tighten the rod nut finger
.
tight
.
Install:
Fork Spring
[A]
Spring Seal [8
)
Spacer (C]
Spacer
Guide [D]
o
Either end of the fork spring may be up
.
Push down the fork spring
[ A]
and insen the fork spring holder
[el
under the piston rod nut
[ B].
Special Tool
-
Fork Spring Holder: 57001-1286
Remove the fork piston rod puller (special tool) .
Check the O-ring
[
8
]
on the top plug
[ A]
and replace it with a new
one
if
damaged
.
Screw the top plug onto the piston rod .
Holding the top plug with a
wrench,
tighten the piston rod nul against
the top
plug.
Torqu
e
-
Piston Rod
Nut: 15
N·m
(1.5 kg-m,
11 .0
ft-Ib)
.
Pull out the fork spring holder (special (001) and screw the top plug
into the inner tube .
Tighten the top plug.
Torque
-
Fori!; Top
Plug:
29 N-m (3.0 kg-m
, 22
ft-Ib)
.
Adjust the oil level in the other fork leg
.
Install the parts removed.
Torque
-
Upper Fori!; Clamp
Bolts:
20
N-m (2.0 kg-m,
14.5
ft-Ib)
SUSPENSION
11-7
o

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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