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11 -6 SUSPENSION
.
Slowly compress the front fork fully by pushing up
the
outer tubes
using a jack or block under the front wheel.
.
Push down the fork spring
[A]
and insert the fork spring holder
[el
under the piston rod nut
[8).
O
One
person
should
push down the fork
spring,
while another person
pulls up the top plug and inserts th
e
fork spring holder under the piston
rod
nu
t.
Special Tool
-
Fork Spring
Holde r:
57001 -1286
o
Use wrenches
on
the
rod
nut and
the
top
plug
to
loosen the piston rod
nut.
Remove:
Top Plug [A] and O-ring
[8]
Fork
Spring
[C]
Spacer Guide
[ D)
Spacer
[El
Spring Seat
Remove the other fork spring in the same manner
.
• M
easure the oil level, using the fork oille ...
el
gauge
C A).
Special Tool
-
Fort 011 Lev.1
Ga uge: 57001-1290
Q
Sel the gauge stopper
(B]
so that
Its
lower side
shows
the
oil
level
distance specified
[C}
.
o
Insert the gauge tube into the inn9l' tube
[
0
]
and position th
e
stopper
across the top of the inn9l' tube
[
E}
.
NOTE
o
The gauge tube should be in the middle of the inn",
tube,
or the
correct oil level will not be measufed.
O
Pull the handle slowly
10
draw out the excess oil until no more oil
comes up t he
tube.
*If
no oil is drawn
out,
there is not enough oil
in
the
fork.
Pour
in
some
more
oil,
then d raw out the
excess.
Front Fot1t 011 l
e vel
(Fully
compressed
w
ithout
fork spring)
Standard:
87
±
2
mm
Uu bkt Range:
as
-
100 mm
Fof1l 011 Viscolity
KAYABA01 or SAESW
A
E

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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