Download  Print this page

Master Cylinder; Front Master Cylinder Removal; Front Master Cylinder Installation; Rear Master Cylinder Removal - Kawasaki KDX200 Service Manual

Hide thumbs

Advertisement

10-16 BRAKES
Master Cyl
inder
CAlITlON
Brake
tluld
qulcldy ruins painted or plastic suriaces; any spilled lIuld
ahould be
completely washed away Immediately.
Front Master Cylinder Removal
Remove the banjo boll
to
disconnect the
upper brake hose from the
master
cylinder (see
Brake Hose
Removal/Installation).
e
When
removing
the
brake
hose,
temporarily secure the end of
the
brake
hose
to some high place
to
keep fluid loss to a
minimum
.
Unscrew the
clamp bolts [AJ, and take off
the
master cylinder as
an
assembly
with
the reservoir
and brake
lever.
Front
Master Cylinder Installation
.
The master cylinder
clamp
must be
installed
with the
arrow
mark
(AJ
upward.
Onghten
the upper
clamp
bolt (8]
first. and
then the lower
clamp
bott
[C].
There
will be
a gap at the
lower
part of the
damp after
tightening.
TOf'qUe
-
Masler
Cylinder
Clamp
Bolli:
8.8
N~
(0.90 kg.m, 78 In-Ibl
Replace the washers on
each side of
the hose
fining with
new
ones
.
Tighten the brake hose banjo
boll
Torque
-
Brake
Hose
Banjo
Bolt 2.5
N~
(2.5
kg~,
18.0
It.lbl
Bleed the brake
line
(see Bleeding the Brake Line)
.
Check the brake for good braking power, no brake drag, and no fluid
leakage.
Rea!
Master Cylinder Removal
Remove the reservoir guard and the reservoir mounting
bolt.
Remow the coner pin
[AJ and
the joint pin
[B]
.
Unscrew the brake hose
banjo bolt
[C]
(see
Brake Hose
Removal/Installation)
.
OWhen
removing the brake hose. temporarily
secure
the
end of
the brake
hose to
some
high place to keep fluid
loss
to a minimum
.
Unscrew the master cylinder mounting
screws [0]. and
remove the
master
cylinder
[ E]
with the
reservoir.
Remove the reservoir cap, and pour the brake fluid into a container.
Remove the reservoir
and its
hose from the master
cylinder.

Advertisement

Table of Contents

   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

Comments to this Manuals

Symbols: 0
Latest comments: