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Front Brake Pad Removal; Front Brake Pad Installation; Rear Brake Pad Removal - Kawasaki KDX200 Service Manual

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10-14 BRAKES
Brake Pads
Front Brake Pad Removal
Remo .... e the brake pad bolt
plugs.
e
Loosen
the brake
pad bolts
[AJ,
e
Remove the caliper bolts
[ B],
Detach the caliper from the
disc.
Pull out the
pad
bolts.
e
Take the piston side pad out of the caliper
holder.
Push the
caliper
holder toward the
piston,
and then remove the other
pad from the caliper holder shaft.
Front
Brake
Pad
Installation
Push
th
e caliper pistons
in
by hand as far as
t
hey will go
.
• 'nstall t
he anti- ranle spring in place .
'nslaU
t
he piston side pad first, and then the other
pad,
.Tig
hten:
Torque
-
Brake Pad
Bolts:
18 N-m (1 .8
kg-tn,
13.0
n.lbl
Brake Pad Bolt
Plugt:
1.5
N-m
(0.15 kg-m, 131n-lb)
..
WARNING
Do not attempt
10
ride the
motorcycle until a fu
ll brake
lever
,.
obtained by pumping
the brake
le..,er until
the pads are
agalnl
t
th
e
disc.
The
brake
will nol function on tha 111111
applicatIon li thia II
nol
done.
Rear
Brake
Pad
Removal
Remove the rear caliper cover
.
Loosen the
pad
bolts [AJ
.
U nscrew the caliper mounting bolts.
Remove the rear wheel (see Wheels/Tires
chapter).
Detach the
caliper
from the
disc.
Remove the
pad
bolts.
Push the
caliper
holder toward the
piston,
and then remove the
pad
[ 8) from
t
he caliper
ho lder
shafts.

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   Also See for Kawasaki KDX200

This manual is also suitable for:

Kdx220 1995-2006

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